Page 2 - TABLE OF CONTENTS; Section 4 - General Maintenance; Section
TABLE OF CONTENTS Section 1 - Introduction.................................... 1-3 1.1 The Manual...................................................................... 1-3 1.2 Model and Serial Numbers.......................................... 1-3 1.3 Product Registration................................
Page 3 - SECTION 1 - INTRODUCTION; MODEL AND SERIAL NUMBERS; PRODUCT REGISTRATION
SECTION 1 - INTRODUCTION 1.1 THE MANUAL The purpose of this manual is to provide complete instructions for service, maintenance, disassembly, repair, and installation of the mechanical components for the Rear-Engine Rider. Dealer trained service personnel should use this manual as a supplement to an...
Page 4 - •YOUR SAFETY IS INVOLVED!
SECTION 2 - SAFETY WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death. Slopes are a major factor related to loss-of- control and tip-over accidents...
Page 6 - SERVICE POSITION
NEVER fill fuel tank when engine is running or hot from operation. NEVER fill or drain fuel tank indoors. NEVER overfill fuel tank. Replace fuel cap securely and clean up spilled fuel. NEVER fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers o...
Page 8 - SECTION 3 - SPECIFICATIONS
SECTION 3 - SPECIFICATIONS Model Number 927061/927060 927063/927062 927065/927064 Description 1 0 2 8 1 2 3 2 1 4 4 0 Engine Manufacturer Briggs & Stratton Engine Power - hp (kW) @ governed RPM 1 0 ( 7 . 4 6 ) 1 2 ( 8 . 9 ) 1 4 ( 1 0 . 4 ) : Max Governed RPM 3 1 5 0 i Fuei Tank Capacity - gai (L...
Page 9 - SECTION 4 - GENERAL MAINTENANCE & ADJUSTMENTS; CONTROLS AND FEATURES
SECTION 4 - GENERAL MAINTENANCE & ADJUSTMENTS 4.1 CONTROLS AND FEATURES WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. 1. Seat 6. Mower Deck 2. Forward and Reverse Pedal 7. Parking Brake 3. Throttle Lever 8. Steering Wheel 4. PTO Switch 9. Discharge Chute...
Page 11 - GENERAL LUBRICATION; Interval
4.4 GENERAL LUBRICATION WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. IMPORTANT: Proper maintenance can prolong life of unit. The following chart shows recommended service sdtedule. Refer to maintenance instructions in Engine Manual for additional informatio...
Page 12 - INCH MOWER DECK; Install
Interval Action 25 Hours or Every Season Check Battery Lubricate Unit Clean Air Filter^ Keep battery and battery terminals clean (see Cleaning Battery and Battery Cables). Apply grease to two front wheel zerks. Zerk — Clean air filter. Refer to Engine Manual for detailed instructions. 50 Hours or Ev...
Page 14 - MOWER DECK PITCH ADJUSTMENT; MOWER DECK
4.7 MOWER DECK PITCH ADJUSTMENT Adjust on a level surface, with tires inflated to correct air pressure, and mower lift lever in the middle position. NOTE: The front blade cutting height should be 1/16 - 3/8 in. (1.59 - 9.53 mm) lower than the rear blade cut ting height. Check (Figure 9) 1. With the...
Page 15 - both
1. Deck Lift Rod 2. Trunnion3. Bottom Clip Figure 12 4.9 LEVELING THE 40-INCH MOWER DECK Adjust on a level surface with tires inflated to the correct air pressure. The lift lever should be in the middle position. NOTE: The cutting height should be within 1/4 inch (6.35 mm) side to side on the same b...
Page 17 - REAR WHEEL AND HYDRO DRIVE; ADJUST PARKING BRAKE
I 4.15 REAR WHEEL AND HYDRO DRIVE When the unit is turned off and the parking brake is engaged, the unit should not roll, If the unit rolls, the parking brake should be adjusted. 4.16 ADJUST PARKING BRAKE 1. Hair Pin 2. Clevis Pin € Figure 17 To Adjust Brake: (Figure 17) 1. Puli hair pin. 2. Remove ...
Page 18 - ENGINE TROUBLESHOOTING
SECTION 5 - ENGINE 5.1 ENGINE TROUBLESHOOTING The following troubleshooting chart is to be used to isolate engine problems and give possible causes and corrective action responses. The troubleshooting key is generic and can be used for several types of engines. Use only those possible causes and cor...
Page 20 - ENGINE INSTALLATION
5. Remove the electrical wiring from the engine (charge lead, starter cable, fuel solenoid lead, and magneto kill wire). 6. Remove fuel line from engine first. Drain fuel from the line back into fuel tank. 7. Remove the engine bolts. 8. Lift engine out of the unit and off the frame with a hoist (eng...
Page 21 - SECTION 6 - DRIVE TRAIN; HYDRO TRANSMISSION
c SECTION 6 - DRIVE TRAIN 6.1 HYDRO TRANSMISSION TROUBLESHOOTING The following troubleshooting chart is to be used to isolate hydro transmission problems and give possible cause and corrective action responses. The troubleshooting key is generic and can be used for several types of transmissions. Us...
Page 24 - SECTION 7 - MOWER DECK; PTO BELT REPLACEMENT; IP
SECTION 7 - MOWER DECK 7.1 PTO BELT REPLACEMENT Remove 1. Lower mower deck to the ground. CAUTION: Use care when releasing idler spring tension. Keep body parts well away from idler when performing this operation. 2. Pull idler towards the outside of the unit and remove PTO belt from idler. 3. Remov...
Page 25 - MOWER BLADE REPLACEMENT; Remove; MOWER DECKS; REPAIR
7.3 MOWER BLADE REPLACEMENT r CAUTION: Mower blades are sharp and can cut you. Wrap the blades or wear gloves, and use extra caution when servicing them. 28 And 32-inch Mower Decks (Figure 22) Remove 1. Place mower lift lever in the highest position. 2. Block mower blade to prevent rotation. 3. Remo...
Page 29 - SECTION 8 - FUEL SYSTEM; FUEL SYSTEM TROUBLESHOOTING; FUEL TANK REMOVAL
SECTION 8 - FUEL SYSTEM » 8.1 FUEL SYSTEM TROUBLESHOOTING The following troubleshooting chart is to be used to isolate fuel system problems and give possible causes and corrective action responses. The troubleshooting key is generic and can be used for several types of transmissions. Use only those ...
Page 31 - SECTION 9 - FRONT SUSPENSION
SECTION 9 - FRONT SUSPENSION 9.1 STEERING The steering, steering links, and spindle weldments require only minor maintenance (Figure 27). Check moving parts for wear and grease as needed. Replace any bent parts and keep front wheels in alignment. (See section Front Wheel Alignment) 9 - 3 1
Page 33 - SECTION 10 - ELECTRICAL; ELECTRICAL MEASUREMENTS; Multimeter
SECTION 10 - ELECTRICAL 10.1 TOOLS There are some specialized tools and test equipment that are needed for electrical repair work. A brief description of these follows. Long or needle nose pliers - used to connect or bend wires and connectors in close quarters. Diagonal cutters - used to cut wires o...
Page 35 - Specific Gravity Check
IMPORTANT: When distilled water is added to battery during freezing weather, battery must be charged to mix water with electrolyte, or water will remain at top and freeze. Battery Charger Under normal conditions, the engine alternator will have no problem keeping battery charged. When unit has set f...
Page 37 - Ignition Switch; OFF Position; SOLENOID AND RELAYS; Relay
Ignition Switch NOTE: Refer to the wiring diagram of the unit involved to determine switch functions and test using the meth ods described. The ignition switch incorporates a number of functions, although not all functions are used on all equipment. The switch has three positions: OFF, RUN, and a m...
Page 38 - DIODES AND RECTIFIERS
functioning) or the device is open and is therefore defective. Use an ohmmeter to check for continuity. 10.7 DIODES AND RECTIFIERS Diodes are solid state, semiconductor devices. They contain no moving parts and conduct current better in one direction than the other. They are electrical "check va...