Page 2 - FOREWORD; TOP VIEW
2 ROUGH-IN-DIMENSIONS FOREWORD The design of model BTF-75 complies with the latest version ofANSI Z21.10.3/CSA 4.3 M98 as automatic storage or automatic circulatingtank type water heaters. Installation diagrams are found in this manual. These diagrams will serveto provide the installer with a refere...
Page 3 - GENERAL SAFETY INFORMATION; PRECAUTIONS; IMPROPER COMBUSTION; WARNING; LIQUID PETROLEUM MODELS; WARNING; TABLE OF CONTENTS; PAGE
3 GENERAL SAFETY INFORMATION PRECAUTIONS DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER.Immediately call a qualified service technician to inspect the applianceand to replace any part of the control system and any gas control whichhas been under water. IF THE UNIT IS EXPOSED TO THE FOLLO...
Page 4 - CAUTION
4 IF YOU EXPERIENCE AN OUT-OF-GAS SITUATION, DO NOT TRY TORELIGHT APPLIANCES YOURSELF. Ask your LP delivery person to relightpilots for you. Only trained LP professionals should conduct the requiredsafety checks in accordance with industry standards. EXTENDED NON-USE PERIODS WARNING HYDROGEN GAS CAN...
Page 5 - AIR REQUIREMENTS
5 The heater is design certified by the Canadian Standards for installationon combustible flooring in a closet having minimum clearances fromcombustible material of: 2" clearance from sides and rear, 6" from thefront and 24" from the top. (Standard clearance.) If clearances statedon the ...
Page 6 - VENTING; VENT PIPE TERMINATION; IMPORTANT; FIGURE 2
6 CLOSED WATER SYSTEM A closed system will exist if a back-flow preventer (check valve),pressure reducing valve, or other similar device is installed in the coldwater line between the water heater and the street main (or well).Excessive pressure may develop due to the thermal expansion of heatedwate...
Page 7 - PLANNING THE VENT SYSTEM; Number of
7 5. The vent termination shall not be mounted directly above or within 3 feet horizontally from an oil tank vent or gas meter to avoid potentialfreeze-up from condensation. Plan the vent system layout so that proper clearances are maintainedfrom plumbing and wiring. Vent pipes serving power vented ...
Page 8 - FIGURE 5; PREPARATION OF BLOWER ASSEMBLY; FIGURE 6
8 PVC Materials should use ASTM D-2564 Grade Cement; CPVC Materialsshould use ASTM F-493 Grade Cement and ABS Materials should useASTM D-2235 Grade Cement. NOTE: 1. For water heaters in locations with high ambient temperatures(above 100°F) and/or insufficient dilution air, it is recommended that CPV...
Page 9 - POWER VENT WIRING SCHEMATIC - FIGURE 7
9 POWER VENT WIRING SCHEMATIC - FIGURE 7 A. Remove two screws that secure side plate on controlbox and remove plate. B. Cut flexible power cord on inside of control box, as closeto inside wall as possible. C. If flexible cord and strain relief are removed, thenopening in box must be covered. D. Remo...
Page 10 - INSTALLATION OF VENT SYSTEM, SIDEWALL; FIGURE 8; INSTALLATION OF VERTICAL VENT SYSTEM; VENT PIPE PREPARATION
10 INSTALLATION OF VENT SYSTEM, SIDEWALL With the route of the venting system and selection of materials completed,as discussed in section of this manual titled PLANNING THE VENTSYSTEM, the through the wall vent terminal in place and the first sectionof piping, up to first elbow, installed at the bl...
Page 12 - GAS CONNECTIONS; CONNECTION OF GAS PIPE; OPERATION; TO OPERATE THE HEATER
12 G. Cleanup and joint movement Remove all excess cement from around the pipe and fitting with adry cotton rag. This must be done while the cement is still soft. The joint should not be disturbed immediately after the cementingprocedure, and sufficient time should be allowed for proper curingof the...
Page 13 - CAUTION: Hotter water increases the risk; FOR YOUR SAFETY READ BEFORE OPERATING
13 WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. • Immediately call your gas supplier from a neighbor’sphone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the...
Page 14 - PURGING; TEMPERATURE REGULATION; DANGER; Time to Produce 2nd & 3rd; MAINTENANCE; MAIN BURNER
14 PURGING Gas line purging is required with new piping or systems in which air hasentered. CAUTION PURGING SHOULD BE PERFORMED BY PERSONS EXPERIENCED IN THISTYPE OF GAS SERVICE. TO AVOID RISK OF FIRE OR EXPLOSION,PURGE DISCHARGE MUST NOT ENTER CONFINED AREAS OR SPACESWHERE IGNITION CAN OCCUR. THE A...
Page 15 - DRAINING
15 HIGH TEMPERATURE CUT-OFF SWITCH The thermostat has a built-in temperature cut-off switch (TCO), whichwill shut off gas to the burner in case of excessive water temperature.If the TCO functions the valve will flash 4 times and the valve must bereplaced. It is important that a serviceman be called ...
Page 17 - TROUBLESHOOTING
17 NOT ENOUGH OR NO HOT WATER VENT PIPE TOO HOT (ABOVE 170° F) YELLOW FLAME CONDENSATION WATER LEAKS LEAKING T&P VALVE HOT WATER ODORS OR COLOR (Refer to CATHODIC PROTECTION) PROBLEM POSSIBLE MALFUNCTION SERVICE TO BE PERFORMED 1) Blower will not run A ) “ON/OFF” control switch turned offB) Blow...
Page 18 - TROUBLESHOOTING WITH THE LED
18 OFF BRITE - DM 1 FLASH 2 FLASHES 3 FLASHES 4 FLASHES 5 FLASHES 6 FLASHES LED STATUS INDICATES CHECK/REPAIR No power to system control. Normal Operation This indication shows whenever the system ispowered, unless some abnormal event has occurred. Setpoint error, internal failure detected. Airflow ...
Page 20 - Model BTF-75 Limited Warranty
20 A. O. Smith Corporation, the warrantor, extends the following LIMITED WARRANTY to the owner of this water heater. 1. THE TANKIf the glass-lined tank in this water heater shall prove upon examination by the warrantor to have leaked due to natural corrosion from potablewater therein, during the fir...