Page 2 - Important Notices for Consumers and Servicers; W ARNING; OR; Recognize Safety Symbols, Words, and Labels; D AN GER; I m p o r t a n t I n f o r m a t i o n
RS5320014 Rev. 0 2 Pride and workmanship go into every product we produce to provide our customers with quality products. It ispossible, however, that during its lifetime a product may require service. Products should be serviced only by aqualified service technician who is familiar with the safety ...
Page 3 - Important Product Information; Earthing Instructions; WARNING; Servicing of Earthed Products; WARNING; Wiring
3 RS5320014 Rev. 0 Important Product Information WARNING ! To avoid risk of electrical shock, injury, or death, makesure these earthing instructions are followed. Earthing Instructions WARNING ! Do not remove earthing prong when installing earthedappliance in a home or business that does not havethr...
Page 4 - Table of Contents
RS5320014 Rev. 0 4 3 Important Information ................................................... 2Important Product Information ...................................... 3Important Safety Information ........................................ 5Specification Information ........................................
Page 5 - Important Safety Information
Page 8 - CAUTION
RS5320014 Rev. 0 8 CAUTION ! Read the following information to avoid possibleexposure to microwave radiation: The basic design of the Amana or Menumastermicrowave ovens make it an inherently safe device toboth user and servicer. However, there are someprecautions which should be followed when servic...
Page 9 - Specifications; ll
9 RS5320014 Rev. 0 Specifications s e r u t a e F s e r u t a e F s e r u t a e F s e r u t a e F s e r u t a e F P M 9 1 5 C R P M 9 1 5 C R P M 9 1 5 C R P M 9 1 5 C R P M 9 1 5 C R r e t l i F r i A e ll i r g t n o r f d e t a c o l , e l b a v o m e R . t i n u f o m o t t o b t a g n i m i T h...
Page 10 - General Information; Placement of the Oven; Radio Interference; WARN IN G; Earth; Electrical Power Cord; Receptacle
RS5320014 Rev. 0 10 General Information Placement of the Oven Do not install microwave next to or above source ofheat, such as a deep fat fryer. This could cause themicrowave to operate improperly and could shorten thelife of electrical components. Install microwave on a level countertop surface. Do...
Page 11 - Readout Display; Operating Instructions
11 RS5320014 Rev. 0 MENU 2 MENU 1 QUANTIT Y DELETE STATUS HOLD TIME ENTRY POWER LEVEL PAUSE ADD READOUT DISPLAY Hidden Enable Pad Control PanelPads MENU 1 or MENU 2 Use for independent cooking programs. ADD Use to make a change to preset number pads. PAUSE Use to interrupt microwave operation halfwa...
Page 13 - Variable Time Entry
13 RS5320014 Rev. 0 Operating Instructions Variable Time Entry 1. Open oven door and place food in oven. Display shows “door”. Fan and light operate. 2. Close oven door. Display shows “MENU” and “ITEM” flashes.• If oven display does not show “ITEM”, pads do not except entries. Open and close oven do...
Page 14 - Programming Instructions; Programming Multiple Stages
RS5320014 Rev. 0 14 Programming Instructions Programming Multiple Stages 1. Open oven door. Display shows “door”. • If door is closed or RESET pad is pressed before finishing programming sequence, oven exitsprogramming mode. 2. Press pad 1 for five seconds. After five seconds, signal sounds. Display...
Page 15 - Deleting Cooking Stages
15 RS5320014 Rev. 0 Programming Instructions Programming Hold during Stage(s) Hold food without microwave power during one or anystage. 1. Open oven door. Display shows “door”. • If door is closed or RESET pad is pressed before finishing programming sequence, oven exitsprogramming mode. 2. Press pad...
Page 16 - Changing User Options
RS5320014 Rev. 0 16 Changing User Options 1. Open oven door. Display shows “door”. • If door is closed or RESET pad is pressed before finishing programming sequence, oven exitsprogramming mode. 2. Press pad 1 for five seconds. After five seconds, signal sounds. Display shows “P” and active menu. 3. ...
Page 17 - Component Testing Procedures
Component Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to oven and discharge capacitorbefore servicing, unless testing requires it. RS5320014 Rev. 0 17 Illustration Component Testing Results Thermal Cutout B5795306 ..............B5684118...
Page 20 - W A RN IN G
RS5320014 Rev. 0 20 Top Touch Panel Ke ypad Ribbon Tr ace Ribbon Tr ace Ke ypad Ribbon Tr ace Ribbon Tr ace Menu 4/Quantity 11 10 Pow er Level 9 5 To tes t touc h panel f or pr oper Menu 3 11 8* \ 3** Time Entr y 8 7 operation: Pause 10 5 Hold 7 6 1. Identif y r ibbon tr aces Delete 10 4 Enable 7 5 ...
Page 21 - Display Diagnostics; Service Codes
21 RS5320014 Rev. 0 Display Diagnostics CAUTION ! All repairs as described in this troubleshooting guide section are to be performed only after the caution proceduresone through six listed below have been followed. 1. Check earthing before checking for trouble. 2. Be careful of the high voltage circ...
Page 22 - D i s p l a y D i a g n o s t i c s; CS Current Sense; HOT Magnetron Overheating
RS5320014 Rev. 0 22 Red Wire to Cavity TCO Current Sense Loop High Voltage Board D i s p l a y D i a g n o s t i c s CS Current Sense Current Sense – Indicates control is sensing low current(Amp) draw. Check components which would allow unitto run but produce no heat or low heat. Current sensecircui...
Page 23 - PCE1 Checksum; PCE5 Communication Failure; NOTE: Before scheduling service for this complaint,; PCE6 Communication Failure; NOTE: Before scheduling service for this complaint,; HI High Line Voltage
23 RS5320014 Rev. 0 PCE1 Checksum NOTE: Before scheduling service for this complaint, instruct customer to unplug oven for one minute,reconnect, and retest. If unit operates properly,no further service is required. If this error code does not disappear possible causes are: 1. Inoperative low voltage...
Page 24 - Service Test; This is; Accessing Service Test Mode; NOTE: Perform the following 4 steps within
RS5320014 Rev. 0 24 Service Test The high voltage portion of these models containmultiple H.V. systems. Each H.V. System contains the following: • 1 Magnetron• 1 H.V. Transformer• 1 Capacitor• 1 Diode• 1 Triac• Connecting wiringEach H.V. system may be operated independently fordiagnostic purposes. D...
Page 25 - Door Cycles and Magnetron Hours; NOTE: Door cycle counter advances one number for
25 RS5320014 Rev. 0 Service Test Multiple H.V. System TestingTwo or three H.V. Systems may be tested together.Below are display samples showing differentcombinations. NOTE: This is not showing actual amperage, but a current reference. Example: If one H.V. System is showing a current reading of 15, t...
Page 26 - Te s t M o d e s; Traditional Power Test Temperature Chart
RS5320014 Rev. 0 26 Te s t M o d e s Power Test (Traditional Test Method)Test equipment required is Amana power test kit R0157397 (Fahrenheit), orMenumaster power test kit M95D5 (Celsius).1. Fill the plastic container to the 1000 ml. line with cool tap water.2. Using the thermometer; stir the water,...
Page 27 - DANGER; Measurement With a Fully Assembled Oven; M i c r o w a v e E n e r g y L e a k a g e Te s t i n g; Equipment
27 RS5320014 Rev. 0 Measurement With the Outer CaseRemoved DANGER ! To avoid risk of personal injury or death avoidcontacting any high voltage components. Whenever you replace the magnetron, measure forradiation leakage before the outer case is installed andafter all necessary components are replace...
Page 28 - Troubleshooting; Initial Power Up
RS5320014 Rev. 0 28 Troubleshooting W A RN IN G ! To avoid risk of electrical shock, personal injury, or death,disconnect power to oven and discharge capacitorsbefore servicing, unless testing requires it. Initial Power Up Connect Power Cord (Door Closed) 5 to 10 Seconds 5 to 10 Seconds Yes Proceed ...
Page 29 - Stand By Condition
29 RS5320014 Rev. 0 Troubleshooting W A RN IN G ! To avoid risk of electrical shock, personal injury, or death,disconnect power to oven and discharge capacitorsbefore servicing, unless testing requires it. Stand By Condition Open oven door. Oven light is on? (optional) Antenna motors operate? Inoper...
Page 30 - Cook Condition
RS5320014 Rev. 0 30 Troubleshooting W A RN IN G ! To avoid risk of electrical shock, personal injury, or death,disconnect power to oven and discharge capacitorsbefore servicing, unless testing requires it. Cook Condition Push pad number 1,pad beeps when pushed. Open oven door. Ove n is operating pro...
Page 31 - Disassembly; Latch Handle; NOTE: If the set screws are removed, the set screw; Door; NOTE: When reinstalling outer door, tighten screws in; Outer Door; Hinge; NOTE: Reinstall foam gasket on side of hinge when
Disassembly 31 RS5320014 Rev. 0 WARNING ! To avoid risk of electrical shock, personal injury, ordeath, disconnect power to oven and dischargecapacitors before following any disassembly procedure. Latch Handle The latch handle is removed by loosening the two setscrews (3/32 inch allen screws), one lo...
Page 32 - NOTE: The tray is sealed in place with Silicone Rubber.; Ribbon
Disassembly RS5320014 Rev. 0 32 WARNING ! To avoid risk of electrical shock, personal injury, ordeath, disconnect power to oven and dischargecapacitors before following any disassembly procedure. Bottom Shelf NOTE: The tray is sealed in place with Silicone Rubber. This type of sealant releases aceti...
Page 33 - Top Antennas; Dot; Top Antenna Motor; NOTE: Gears are aligned by aligning the arrows to the; Antenna Matching; Early Production
Disassembly 33 RS5320014 Rev. 0 WARNING ! To avoid risk of electrical shock, personal injury, ordeath, disconnect power to oven and dischargecapacitors before following any disassembly procedure. Top Antennas 1. Remove outer case.2. Remove grease shield.3. While holding antenna, remove wire securing...
Page 34 - Interlock Switch Assembly; NOTE: When the line fuse is open the interlock; Top Rear Magnetron; NOTE: When reinstalling magnetron, slide left air baffle; Top Front Magnetron; NOTE: Be sure to slide left air baffle on magnetron; Bottom Magnetron
Disassembly RS5320014 Rev. 0 34 WARNING ! To avoid risk of electrical shock, personal injury, ordeath, disconnect power to oven and dischargecapacitors before following any disassembly procedure. Interlock Switch Assembly 1. Remove outer case.2. Disconnect wiring.3. Remove mounting screws securing m...
Page 35 - Installation; Bottom Access Panel; NOTE: Do not remove bottom antenna gear when; Bottom Antenna
Disassembly 35 RS5320014 Rev. 0 WARNING ! To avoid risk of electrical shock, personal injury, ordeath, disconnect power to oven and dischargecapacitors before following any disassembly procedure. Installation 1. Install magnetron - do not tighten nuts.2. Install magnetron air baffle.3. Tighten magne...
Page 36 - Back Panel; Blower Wheel and Motor
Disassembly RS5320014 Rev. 0 36 WARNING ! To avoid risk of electrical shock, personal injury, ordeath, disconnect power to oven and dischargecapacitors before following any disassembly procedure. Back Panel 1. Remove outer case.2. Remove six panel mounting screws. Following are Accessible by Removin...
Page 37 - Fan Blade; NOTE: Be sure to route wire through sensing loop when; Power Cord
Disassembly 37 RS5320014 Rev. 0 WARNING ! To avoid risk of electrical shock, personal injury, ordeath, disconnect power to oven and dischargecapacitors before following any disassembly procedure. Fan Blade 1. Remove top mounting clip from end of shaft.2. Pull blade off shaft.3. When reinstalling bla...
Page 40 - Wiring Diagram and Schematic
Wiring Diagram and Schematic ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to oven before servicing, unlesstesting requires it. RS5320014 Rev. 0 40 CO M HV 65 PO W E R X' F M R (B O T T O M MA G ) CO M HV 65 PO W E R X' F M R (T O P RE A R MA G ) 23 0 22 0 ...