Amana Gas Furnance S)8- Manuals

Amana Gas Furnance S)8– User Manual in PDF format online.

Manuals:

User Manual

User Manual Amana Gas Furnance S)8

Summary

Page 4 - Table of Contents

4 Table of Contents M AINTENANCE ......................................................................................................................................... 32 A NNUAL INSPECTION ..............................................................................................................

Page 6 - III; Keep this literature in a safe place for future reference.; WARNING

6 S AFETY P RECAUTIONS T O PREVENT PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION , THIS FURNACE MUST BE C ATEGORY I VENTED . D O NOT VENT USING C ATEGORY III VENTING . P ROVISIONS MUST BE MADE FOR VENTING COMBUSTION PRODUCTS OUTDOORS THROU...

Page 7 - Combustion and Ventilation Air; RODUCT

7 P RODUCT A PPLICATION • Air filters are installed in the system and maintainedduring construction, replaced as appropriate duringconstruction, and upon completion of construction arereplaced. • The input rate and temperature rise are set per thefurnace rating plate. • 100% outside air is provided ...

Page 8 - CSA International; 78 Rexdale Boulevard; National Fire Protection Association, Inc.; Furnaces with NOx screens meet the California NOx; ZONTAL OR UPFLOW INSTALLATIONS; use only the instructions for downflow installation only.; Combustion and Ventilation Air Requirements.

8 L OCATION R EQUIREMENTS AND C ONSIDERATIONS A copy of the CAN/CSA B149 Installation Codes can also beobtained from: CSA International 178 Rexdale Boulevard Etobicoke, Ontario, Canada M9W 1R3 The rated heating capacity of the furnace should be greaterthan or equal to the total heat loss of the area...

Page 9 - upflow; ORIZONTAL; NOTE; Side; completely

9 L OCATION R EQUIREMENTS AND C ONSIDERATIONS T O P B 1 -V E N T S IN G L E (P L E N U M ) 1 " 6 " 1 " 3 " 0 " 1 " V E N T S ID E S F R O N T B A C K Top clearance for horizontal configuration - 1" I NSTALLATION P OSITIONS An upflow furnace may be installed in an upright ...

Page 10 - I V

10 C OMBUSTION & V ENTILATION C ATEGORY I V ENTING A IR R EQUIREMENTS E XISTING F URNACE R EMOVAL NOTE: When an existing furnace is removed from a venting system serving other appliances, the venting system may be too large to properly vent the remaining attached appliances.The following vent te...

Page 11 - UPFLOW; MODEL; When an existing furnace is re-

11 E XTERIOR MASONRY C HIMNEYS - C ATEGORY I F URNACES O NLY Code NFPA 54/ANSI Z223.1 or CAN/CSA B149 InstallationCodes or applicable provisions of the local building codes fordetermining the combustion air requirements for the appliances. This furnace must use indoor air for combustion. It cannot b...

Page 12 - Reconnect the remaining flue pipe, and the pressure; I F; AFUE; Typical Multiple Flue Clay Tile Chimney

12 E XTERIOR MASONRY C HIMNEYS - C ATEGORY I F URNACES O NLY draft blower to properly orient the assembly. NOTE: Ifthe pipe section is less than 18”, then attach it directlyto the chimney top on 3 sides and feed it through theround cutout from the inside of the wrapper. 11. Reattach the induced draf...

Page 13 - Wall or

13 E XTERIOR MASONRY C HIMNEYS - C ATEGORY I F URNACES O NLY If the chimney does not meet these termination requirements,but all other requirements in the checklist can be met, it maybe possible for a mason to extend the chimney. If this will notbe practical, see Fix 1. Wall or Parapet 2' Min. 2' Mi...

Page 15 - Relining options include B vent and flexible liners.

15 E XTERIOR MASONRY C HIMNEYS - C ATEGORY I F URNACES O NLY F IX 3 - R EBUILD THE C ROWN If the chimney crown is damaged, a qualified mason must re-pair it in accordance with nationally recognized building codesor standards. One such standard which may be referenced isthe Standard for Chimneys, Fir...

Page 16 - HIGH; HIGH; Line voltage wiring

16 E LECTRICAL C ONNECTIONS For sizing of flexible liners, see Note 22 and the tables in theNational Fuel Gas Code NFPA 54/ANSI Z223.1 - latest editionand in the National Standard of Canada, CAN/CSA B149.1 andCAN/CSA B149.2 - latest editions and amendments. To install the liner, read and follow the ...

Page 17 - two stages of heat; Heating; Typical Field Wiring (24 VAC Control Circuit)

17 E LECTRICAL C ONNECTIONS A heat pump thermostat with two stages of heat is required to properly use a furnace in conjunction with a heat pump. Referto the fossil fuel kit installation instructions for additional ther-mostat requirements. Strictly follow the wiring guidelines in the fossil fuel ki...

Page 18 - Field Wiring for GME8 Furnace with 2-Stage Condenser; Air Cleaner

18 G AS S UPPLY AND P IPING 1. Install the field supplied relay on the control mount- ing panel near the furnace ignition control. The relayshould be installed such that the motor leads willreach the relay contact terminals. 2. Connect the “Y2” (high stage cool) thermostat terminal to one coil termi...

Page 19 - Natural Gas; Models using Single Stage Gas Valves; In C anada, gas furnaces are certified to 4500 feet.; Models using 2-Stage Gas Valves

19 G AS S UPPLY AND P IPING 24 V AC H UMIDIFIER The yellow wire connected to the I.D. Blower pressure switch is powered anytime the pressure switch is closed and provides 24 VAC humidifier control. Remove the yellow wire and connect the supplied brown jumper wire to the pressure switch terminal. Rec...

Page 20 - AS; Natur al Gas Capacity of Pipe; General Furnace Layout; PFLOW

20 G AS S UPPLY AND P IPING Contact your distributor for a tabular listing of appropriatemanufacturer’s kits for propane gas and/or high altitude instal-lations. The indicated kits must be used to insure safe andproper furnace operation. All conversions must be performedby a qualified installer, or ...

Page 22 - Ductwork must never be

22 C IRCULATING A IR AND F ILTERS 200 PSIG Maximum 5 to 15 PSIG (20 PSIG Max.) Continuous 11" W.C. Second Stage Regulator First Stage Regulator Propane Gas Installation (Typ.) P ROPANE G AS P IPING C HARTS 3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4" 10 730 1,700 3,200 5,300 8,...

Page 23 - Checking Static Pressure; FU RNACE INPUT; M INIMU M FILTER SIZES for DISPOSAB LE FILTERS

23 S TART - UP P ROCEDURE AND A DJUSTMENT nace and the cooling coil. This reading is usually taken byremoving the “A” shaped block off plate from the end on thecoil; drilling a test hole in it and reinstalling the block off plate.Take a duct static reading at the test hole. Tape up the testhole afte...

Page 24 - EATING; DIP; OOLING

24 S TART - UP P ROCEDURE AND A DJUSTMENT • Integrated ignition control monitors safety circuitscontinuously. • Furnace awaits call from thermostat. H EATING M ODE (M ODE DIP SWITCH IS SET TO “1 STG” POSITION ) The normal operational sequence in heating mode is as fol-lows: • R and W thermostat cont...

Page 25 - CAUTION; ing Chart

25 S TART - UP P ROCEDURE AND A DJUSTMENT 3. Set the room thermostat to the lowest possible setting.4. Remove the burner compartment door. NOTE: This furnace is equipped with an ignition device which automatically lights the burner. Do not try to light the burner byhand. 5. White-Rodgers Model 36G22...

Page 26 - Inlet Gas Supply; INLET

26 S TART - UP P ROCEDURE AND A DJUSTMENT 4. Attach a hose and manometer to the outlet pressure barb fitting (Honeywell valve) or inlet pressure boss (White-Rodgers valve). 5. Turn ON the gas supply.6. Turn On power and close thermostat “R” and “W” contacts to provide a call for heat. 7. Using a lea...

Page 27 - White-Rodgers Model 36G54 Connected to Manometer; Inlet Gas Supply Pressure

27 S TART - UP P ROCEDURE AND A DJUSTMENT INLET OUTLET Gas Valve On/Off Selector Switch White-Rodgers Model 36G54 (Two-Stage) Inlet Pressure Boss Low Fire Regulator Adjust Manometer Manometer Hose High Fire Regulator Adjust Regulator Vent Outlet Pressure Boss Open to Atmosphere On/Off Switch High Fi...

Page 28 - Manifold Gas; Manifold Gas Pressure

28 S TART - UP P ROCEDURE AND A DJUSTMENT Gas Line Gas Shutoff Valve Gas Line To Furnace Drip Leg Cap With Fitting Manometer Hose Measuring Inlet Gas Pressure (Alt. Method) G AS M ANIFOLD P RESSURE M EASUREMENT AND A DJUSTMENT T O PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE , THE ...

Page 29 - Natural; (Please contact your distributor or

29 S TART - UP P ROCEDURE AND A DJUSTMENT 3. Outlet pressure tap connections: a. Honeywell VR9205 valve: Remove the outlet pressure boss plug. Install an 1/8" NPT hose barb fitting intothe outlet pressure tap. b. White-Rodgers 36G54 valve: Back outlet pressure test screw (inlet/outlet pressure b...

Page 30 - Temperature Rise Measurement; Temperature; air circulator blower; Adjustment Switch; Sequence of Operation (Integrated

30 S TART - UP P ROCEDURE AND A DJUSTMENT SUPPLY AIR RETURN AIR Temperature Rise Measurement 1. Operate furnace with burners firing approximately 15 minutes. Ensure all registers are open and all ductdampers are in their final (fully or partially open) position. 2. Place thermometers in the return a...

Page 31 - Setting the 2; Stg Dly DIP switch to 5 minutes fixes the; Stg Dly DIP; OFF; STG DLY; Burner Flame

31 S TART - UP P ROCEDURE AND A DJUSTMENT Setting the Mode switch to “2 STG” allows the furnace tooperate at the furnace’s highest input AND at an input ratethat is 75% of the highest input rate. For this mode ofoperation, the furnace operates at the low input rate for apre-determined time period th...

Page 33 - BEFORE

33 T ROUBLESHOOTING & M AINTENANCE A NNUAL INSPECTION The furnace should be inspected by a qualified installer, or ser-vice agency at least once per year. This check should be per-formed at the beginning of the heating season. This will ensurethat all furnace components are in proper working ord...

Page 34 - “Operational

34 T ROUBLESHOOTING & M AINTENANCE C LEANING (Q UALIFIED S ERVICER O NLY ) 1. Shut off electric power and gas supply to the furnace.2. Disconnect the rollout limit wires, flame sensor wire, and disconnect the igniter plug. L ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CO...

Page 35 - Wiring Harness Grommet

35 C OMPONENT I DENTIFICATION 1 Tubular Heat Exchanger2 Pressure Switch3 Flue Pipe Connection4 Induced Draft Blower5 Gas Line Entrance6 Gas Valve7 Rollout Limit8 Junction Box 9 Wiring Harness Grommet 10 Gas Manifold11 Inshot Burner12 Transformer13 Integrated Control Module14 Blower Door Interlock Sw...

Page 38 - • Circulator blower runs; LED; is flashing; FOUR; • Primary limit

38 T ROUBLESHOOTING C HART Associated LED Code 2 2 LED Flash code will cease if power to the control module is interrupted through the disconnect or door switch. 4 4 FLASHES • Circulator blower runs continuously. No furnaceoperation. • Integrated control module diagnostic LED is flashing FOUR (4) fl...

Page 40 - Model

40 B LOWER P ERFORMANCE D ATA *M(H/S)8 Ton s AC at 0.5" 0.6 0.7 0.8 ES P CFM RIS E CFM RIS E CFM R ISE CFM RIS E CFM RIS E CFM C FM CFM H IGH 3 .0 15 21 ---- 146 6 ---- 1 414 ---- 13 73 ---- 1 29 8 ---- 1 243 11 64 10 75 *M (H/S)8 040 3A *** M ED 2 .5 11 60 26 116 0 26 1 132 2 6 11 21 26 1 08 2 ...

Page 42 - Mode l; Motor Speed; • Fo r m ost jobs, ab out 375 - 400 CF M per ton when cool ing is desirab le.; sho uld; not excee d va lu e show n on the ra tin g plate.

42 GME8 B LOWER P ERFORMANCE D ATA Tons AC at 0.5" 0.6 0.7 0.8 ESP CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CFM CFM T1 - YE LLOW 1 .5 87 5 ---- 793 ---- 7 36 ---- 67 4 ---- 592 ---- 5 56 50 9 46 0 T2 - RED 2 .0 103 2 43 965 46 9 14 4 9 86 1 ---- 810 ---- 7 56 71 2 65 9 T3 - OR ANGE 2 .5 ...

Page 43 - IG

43 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. *(M, D, H)S8 W IRING D IAGRAM H IG H V O LTA G E ! D IS CO NNE CT AL L PO WER BE F O RE SE R V IC IN G OR IN S T A LLI N G TH IS UNI T . M U LTI P L E PO WER S O U RCE S MA Y BE PR E S EN T...

Page 46 - THIS PAGE LEFT INTENTIONALLY BLANK