Alliance CCN040KNF- Manuals

NOTE: The WARNINGS and IMPORTANT SAFETY IN-STRUCTIONS appearing in this manual are not meantto cover all possible conditions and situations that mayoccur. Common sense, caution and care must be exer-cised when installing, maintaining, or operating thewasher. Any problems or conditions not understood...

Introduction Model Identification Information in this manual is applicable to Design 2 models orlater. Refer to the 12th position of the model number (e.g.*CN040*YVXU 2 001): Models 20 POUND CCN020HNFCCN020HNVCCN020KNFCCN020KNVHCD020LDFHCD020LDVHCL020GNFHCL020HDFHCL020HNFHCL020HNVHCL020KDFHCL020KDVH...

Models 100 POUND CCN100HNFCCN100HNVHCL100GNFHCL100HNVHCL100KDFHCL100KDVHCN100GNFHCN100HNVHCN100KCFHCN100KCVHCN100KDFHCN100KDV HCN100KEFHCN100KEVHCN100KXFHCN100KXVHCN100KYFHCN100KYVHCU100HNVICN100GNFICN100HNFICN100HNVICN100KCFICN100KCV ICN100KDVICN100KEVICN100KNFICN100KNVICN100KXVICN100KYVSCL100GNFSC...

Specifications and Dimensions General Specifications Specification 20 30 40 60 80 100 Overall Dimensions Overall width, in. [mm] 26.0 [660] 29.0 [737] 30.63 [778] 34.06 [865] 41.5 [1054] 41.5 [1054] Overall height, in [mm] Design 2 42.0 [1067] 44.95 [1142] 47.2 [1199] 49.89 [1267] 56.16[1426] 56.16[...

Specification 20 30 40 60 80 100 Average steam consumption per cy-cle, bHP .34 .41 .78 .98 1.34 1.58 Electrical Heating Total electrical heatingcapacity, kW Input Volt-age 200V 5.4 5.4 10.8 10.8 19.1 19.1 240V 7.8 7.8 15.6 15.6 27.4 27.4 380V 6.5 6.5 13.0 13.0 17.2 17.2 415V 7.8 7.8 15.5 15.5 20.5 2...

Machine Dimensions 20-60 Pound Capacity Machines 20-60 Pound Models CHM2434N_SVG G F E D C B A W V U T S R Q P O N M L K J I H 6 5 4 3 2 1 1. Supply Dispenser 2. Input Power Block Compartment 3. Hot Water Inlet 4. Cold Water Inlet 5. Vacuum Breaker 6. Drain Outlet Figure 2 Machine Capacity Dimension...

80 and 100 Pound Capacity Machines 80 and 100 Pound Models CHM2435N_SVG G F E D C B A W X Y Z AA V U T S R Q P O N M L K J I H 8 5 6 7 4 3 2 1 1. Supply Dispenser 2. Input Power Block Compartment 3. Auxiliary Hot Water Inlet 4. Auxiliary Cold Water Inlet 5. Cold Water Inlet 6. Hot Water Inlet 7. Vac...

Machine Capacity Dimensions - 80 and 100 Pound Models, in. [mm] D 6.41 [163] R 80 48.6 [1234] 100 52.6 [1336] E 2.55 [65] S 9.0 [229] F 2.99 [76] T 30.91 [785] G 6.94 [176] U 20.77 [528] H 8.82 [224] V 17.91 [455] I 16.66 [423] W 41.5 [1054] J 18.18 [462] X 26.15 [664] K 21.65 [550] Y 3.57 [91] L 26...

Mounting Bolt Hole Locations – 20 and 30 Pound Models 20 and 30 Pound Models (refer to Table 4 ) CHM2395N_SVG R Q P O N M L K J I H G F E D C B A 3 2 1 1. Elevated Base Width 2. Front of Base 3. Machine Width Figure 4 Mounting Bolt Hole Locations – 20 and 30 Pound Models, in. [mm] Specification 20 3...

Mounting Bolt Hole Locations - 40 and 60 Pound Models 40 and 60 Pound Models (refer to Table 5 ) CHM2397N_SVG Q P O N M L K J I H G F E D C B A 3 2 1 1. Elevated Base Width 2. Front of Base 3. Machine Width Figure 5 Mounting Bolt Hole Locations - 40 and 60 Pound Models, in. [mm] Specification 40 60 ...

Mounting Bolt Hole Locations – 80 and 100 Pound Models 80 and 100 Pound Models (refer to Table 6 ) CHM2399N_SVG A A A A A A B B B B B B R Q P O N M L K J I H G F E D C A B NOTE: For single machine installations or two machines installed back to back, use the outside bolt holesmarked “A”. For multipl...

Floor Mounting Layout – 20-60 Pound Models Dimensional Clearances - Single Machine Mount (refer to Table 7 ) CHM2426N_SVG 1 2 3 4 5 A C C B B 1. Wall 2. Rear of Base 3. Edge of Concrete Pad 4. Machine 1 5. Front of Base Figure 7 Dimensional Clearances - Single Machine Mount - 20-60 Pound Models, in....

Dimensional Clearances - Side-by-Side Mount (refer to Table 8 ) CHM2375N_SVG 1 2 3 3 6 2 4 6 2 5 6 A B B 1. Wall 2. Rear of Base 3. Machine 1 4. Machine 2 5. Machine 3 6. Front of Base Figure 8 Dimensional Clearances - Side-by-Side Mount - 20-60 Pound Models, in. [mm] Description 20 30 40 60 A Dista...

Dimensional Clearances - Back-to-Back Mount (refer to Table 9 ) CHM2376N_SVG 1 5 2 3 3 4 1 A B B 1. Front of Machine 2. Machine 2 3. Rear of Machine 4. Machine 1 5. Edge of Concrete Pad Figure 9 Dimensional Clearances - Back-to-Back Mount - 20-60 Pound Models, in. [mm] Description 20 30 40 60 A Adja...

Floor Mounting Layout – 80 and 100 Pound Models Standard Mount for Single Machine (refer to Table 10 ) CHM2427N_SVG 1 2 3 4 5 A C C B B 1. Wall 2. Rear of Base 3. Edge of Concrete Pad 4. Machine 1 5. Front of Base Figure 10 Standard Mount for Single Machine - 80 and 100 Pound Models, in. [mm] Descri...

Installation Pallet Jack Cover Plate Removal (80 and 100 Pound Models Only) Prior to installing an 80 and 100 pound machine, the optional pal-let jack cover plate can be removed in preparation of re-installingto machine base frame after machine installation. 1. Locate cover plate on back panel. 2. R...

CHM2412N_SVG Figure 15 New Foundation If the existing floor slab does not meet the single machine foun-dation requirements per model, refer to Figure 18 and proceed to Machine Foundation and Pad Installation section. Isolated Pad Installation This type of installation is NOT recommended. Installer M...

Machine Installation Existing Floor (refer to Table 1 5 ) PHM814N_SVG 1 A 2 1. Existing Floor with 3500 PSI (minimum) Concrete 2. Compacted Fill (minimum 6 in. [152 mm]) Figure 16 Existing Floor, in. [mm] Description 20-30 40-60 (F-speed) 40-60 (V-speed) 80-100 A Required thickness of existing floor...

Tie-in to Existing Floor, in. [mm] Description 20-30 40-60 (F-speed) 40-60 (V-speed) 80-100 B Total depth of foundation (concreteplus 6 in. [152 mm] fill)(minimum) 8 [203] 8 [203] 12 [305] 15 [381] C Distance between reinforcing bars(minimum) 12 [305] 12 [305] 12 [305] 12 [305] D Length of reinforci...

17. Hand tighten each nut.a. Tighten the two rear nuts two turns.b. Tighten the two front nuts two turns.c. Tighten the two middle nuts firmly. 18. Torque all the locknuts to 90 ± 9 ft.-lbs. – one after the other– until all are tightened evenly and the machine is fastened se-curely to the elevated b...

Cast-in-place Anchors (refer to Table 18 ) CHM2438N_SVG 5 A D E B C 1 2 4 3 1. Machine Frame Base 2. Grout 3. Anchor Bolt (minimum Grade 5 SAE rating) 4. Concrete 5. Edge of Pad Figure 20 Minimum Anchoring Specifications, in. [mm] Description 20-40 60 80-100 Number of Bolts 4 or 6* 6 6 A Bolt Length...

Floor Load Data Specification 20 30 40 60 80 100 Dynamic floor load, lbs. [kN] 420 [1.86] 630 [2.80] 840 [3.74] 1260 [5.61] 1680 [7.48] 1680 [7.48] Dynamic floor pressure, lbs.-ft2 [kN-m 2 ] 96 [4.60] 109 [5.22] 119 [5.70] 143 [6.85] 149 [7.13] 149 [7.13] Dynamic loadfrequency, Hz F-speed 9.7 9.0 8....

IMPORTANT: Increasing the drain hose length, instal-ling elbows, or causing bends will decrease drain flowrates and increase drain times, impairing machine per-formance. NOTE: Installation of additional machines will requirelarger drain connections. Refer to Drain Line Sizing / Minimum Drain ID . Dr...

Figure 25 Electrical Installation Requirements IMPORTANT: Electrical ratings are subject to change.Refer to serial plate for electrical ratings informationspecific to your machine. DANGER Electrical shock hazard will result in death or seriousinjury. Disconnect electric power and wait five (5) mi-nu...

Input Power Conditioning The drive is suitable for direct connection to input power withinthe rated voltage of the drive. Listed in Input Power Condition are certain input power conditions which may cause componentdamage or reduction in product life. If any of the conditions exist, install one of th...

Connection Specifications IMPORTANT: Connection must be made by a qualifiedelectrician using wiring diagram provided with ma-chine, or according to accepted European Union stand-ards. Connect machine to an individual branch circuit not shared withlighting or other equipment. Shield connection in a l...

Machines with Electric Heat SERVICE GROUND CHASIS TB1 CHM2380N_SVG L1 L2 L3 1 2 3 1. Grounding Lug: Connect to proven earth ground 2. Customer Input Power Terminals 3. Internal Load Distribution - DO NOT connect customerpower source or load. Figure 29 Machines without Electric Heat SERVICE GROUND CH...

North American Approval 20 Pound Capacity Models (North American Approval) Voltage Designation Specifications Code Voltage Cycle Phase Wire Full Load Amps Circuit Break- er AWG mm2 F and V-Speed Models (unless otherwise noted) B (F-speed) 120 60 1 2 7 15 14 2.5 B (V-speed) 120 60 1 2 8 15 14 2.5 X 2...

Steam Requirements (Steam Heat Op- tion Only) WARNING Hot Surfaces. Will cause severe burns. Turn steamoff and allow steam pipes, connections and compo-nents to cool before touching. W505 For machines equipped with optional steam heat, install piping inaccordance with approved commercial steam pract...

PHM821N_SVG = Power = Neutral 7 6 5 4 3 2 1 1. External Supply Power Output 2. Internal Control Transformer 3. RELAY COM Terminal 4. External Dispenser Input Signal Common 5. Red Jumper Wire 6. 24VAC Terminal 7. 24VAC COM Terminal Figure 32 Chemical Injection Using External AC Power Source NOTE: An ...

PHM823N_SVG = Power = Neutral 5 4 3 2 1 1. External Supply Power Output 2. Red Jumper Wire 3. External Supply Input Signal Common 4. VAC Power Terminal 5. VAC RETURN Terminal Figure 33 CAUTION Do not attempt to increase fuse rating or alter wiringof external chemical supply terminal strip in such as...

Connection of External Liquid Supplies OPL Models 1. Facing the rear of the machine, locate the five (5) 3/8 inch [10mm] supply hose connections found on the right-hand side ofthe valve panel. Refer to Figure 36 . Valve Panel-Rear View CHM2388N_SVG 1 1. External Supply Hose Opening Figure 36 2. Dril...

Start Up Pallet Jack cover Plate Installation (80 and 100 Pound Models Only) After machine is fully installed, the optional pallet jack coverplate can be installed. 1. Locate the two holes on the front of the machine base frame.Refer to Figure 37 . CHM2392N_SVG 1 3 2 1 4 1. Nut 2. Cover Plate 3. Stu...

Operation Operating Instructions 1. Turn on main power source (circuit breaker). 2. Turn handle clockwise to open. Refer to Figure 38 . CHM2243N_SVG Figure 38 3. Load to capacity whenever possible. DO NOT OVERLOAD.Refer to Figure 39 . NOTE: Underloading can cause out-of-balance con-ditions that can ...

Maintenance Maintenance WARNING Sharp edges can cause personal injury. Wear safetyglasses and gloves, use proper tools and providelighting when handling sheet metal parts. W366R1 IMPORTANT: Replace all panels that are removed toperform service and maintenance procedures. Do notoperate the machine wi...

IMPORTANT: The control module cover and fan filtermust be in place for the fan to properly cool the inver-ter drive. Failure to observe this warning will void thewarranty and could lead to expensive inverter drive re-pair. 3. On machines equipped with an automatic chemical supplysystem, check chemic...

CHM2437N_SVG 1 1. 1/4 inch [6.35 mm] deflection Figure 42 • Maintain Tension During Belt Removal. If proper tension is achieved, tape the jam nut in place and loos-en eyebolt top nut to release the belt. Replace belt andretighten eyebolt top nut back to jam nut position. Re-fer to Figure 41 . c. Ver...

5. Clean customer-supplied steam filter, where applicable. Referto Figure 43 . a. Turn off steam supply and allow time for the valve to cool. b. Unscrew cap.c. Remove element and clean.d. Replace element and cap. H042I_SVG 2 1 1. Cap 2. Steam Filter Element Figure 43 6. Check the bearing mounting bo...

Care of Stainless Steel • Remove dirt and grease with detergent and water. Thoroughly rinse and dry after washing. • Avoid contact with dissimilar metals to prevent galvanic cor- rosion when salty or acidic solutions are present. • Do not allow salty or acidic solutions to evaporate and dry on stain...