Alliance BU170S- Manuals
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User Manual Alliance BU170S
Summary
70422201R1 3 Section 1 Safety Information Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”, “WARNING”, and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those mai...
4 70422201R1 Safety Information IMPORTANT INFORMATION: During the lifetime of a tumbler, it may require service. The information contained in this manual was written and is intended for use by qualified service technicians who are familiar with the safety procedures required in the repair of a tumbl...
70422201R1 5 Safety Information Locating an Authorized Service Person Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized techn...
6 70422201R1 Section 2 Introduction Model Identification Information in this manual is applicable to these models: Gas Steam/Thermal Oil Electric 120 Pound CA120LCA120NCK120NCT120LCT120NCU120LCU120NDR120G2-BA120LDR120G2-BA120NDR120G2-BK120NDR120G2-BT120LDR120G2-BT120NDR120G2-BU120LDR120G2-BU120NGA12...
70422201R1 7 Introduction Includes models with the following control suffixes: (Continued) Gas Steam/Thermal Oil Electric 170 Pound CA170LCA170NCK170NCT170LCT170NCU170LCU170NDR170G2-BA170LDR170G2-BA170NDR170G2-BK170NDR170G2-BT170LDR170G2-BT170NDR170G2-BU170LDR170G2-BU170NGA170LGA170NGK170NGT170LGT17...
8 70422201R1 Introduction Customer Service If literature or replacement parts are required, contact the source from whom the machine was purchased. Serial Plate Location When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on s...
70422201R1 9 Introduction How a Tumble Dryer Works A tumble dryer uses heated air to dry loads of laundry. ① When the motor is started, the exhaust fan pulls room temperature air in through the air intake at the rear of the tumble dryer and over the heat source (burner flame for gas, heating element...
70422201R1 11 Introduction Temperature Sensor Two temperature sensors are located in the cylinder area of the tumble dryer to provide temperature readings. Refer to Figure 1 and Figure 2 . These temperature sensors will trigger a mode change based on a pre-set temperature trip-point. TMB1999N 1 Open...
12 70422201R1 Introduction Modes of Operation Power-Up Mode Sends power to control, begins a status check of the sys tem. Can send control into Idle Mode or Lockout Mode. Idle Mode Machine is operable while it monitors temperature sensor readings. Control will enter Power Disc onnect Mode if tempera...
70422201R1 13 Section 3 Troubleshooting IMPORTANT: Refer to appropriate wiring diagram for aid in testing tumble dryer components. To reduce the risk of electric shock, fire, explosion, serious injury or death:• Disconnect electric power to the tumbler before servicing.• Close gas shut-off valve to ...
14 70422201R1 Troubleshooting 1. Motor Does Not Start TMB2360S Motor does not start Is electrical power off, has circuit breaker tripped or has control fuse blown? Check service to tumbler. Check primary and secondary fuses. Is transformer inoperative? Replace transformer. Is loading door open or is...
70422201R1 15 Troubleshooting 2. Motor Overload Protector Cycles Repeatedly Motor overload protector cycles repeatedly Is voltage incorrect? Refer to the Installation Manual for electrical requirements. Is clothes load too large? Remove part of load. Is clothes cylinder binding? Check cylinder for b...
16 70422201R1 Troubleshooting 3. Motor Runs But Cylinder Does Not Turn Motor runs but cylinder does not turn Is motor drive pulley loose? Tighten drive pulley bushing screws. Are cylinder belts broken or loose? Replace or adjust belts. Is cylinder binding? Check cylinder for binding. Refer to Adjust...
70422201R1 17 Troubleshooting 4. Motor Does Not Stop Motor does not stop Is door switch or lint panel switch inoperative? Test switches and replace if inoperative. Is motor contactor inoperative? Test motor contactor and replace if inoperative. TMB2362S Yes No Yes Is wiring incorrect? Refer to wirin...
18 70422201R1 Troubleshooting 5. No Heat Condition (Non-CE and Non-Australian Models) Ignition Control Module Function There are four components to the ignition system: the module, the spark igniter, the high voltage cable and ground wire. When 24 VAC is applied between the TH and GND terminals on t...
70422201R1 19 Troubleshooting 6. No Heat Condition Is the Ignition Control Module’s red light on? No No Yes Yes Refer to Paragraph 7. Replace igniter and high voltage lead. Retest unit. If unit still does not spark, replace module. No Refer to Paragraph 7 for heat circuit troubleshooting. Is there 2...
20 70422201R1 Troubleshooting 7. Gas Burner Does Not Ignite Gas burner does not ignite Is exhaust system inadequate? Refer to the Installation Manual for exhaust system requirements. Is thermostat inoperative? Test thermostat and replace if inoperative. Is gas supply insufficient? Open partially clo...
70422201R1 21 Troubleshooting 8. Burner Ignites and Goes Out Repeatedly Burner ignites and goes out repeatedly Is gas pressure insufficient? Check gas supply and pressure. Low flame will not maintain sensor conductivity. Are burner ports plugged? Check burner tubes for build-up. Is exhaust system or...
22 70422201R1 Troubleshooting 9. Burner Shuts off Prematurely Burner shuts off prematurely Is there improper or inadequate exhaust and/or make-up air? Refer to Installation Manual for exhaust and make-up air requirements. Is tumbler not properly equipped for type of gas used or altitude? Tumbler is ...
70422201R1 23 Troubleshooting 10. Burner Repeatedly Cycles Off On High Limit Thermostat Burner repeatedly cycles off on high limit thermostat Is external exhaust system longer than recommended or is there inadequate make-up air? Refer to Installation Manual for exhaust and make-up air requirements. ...
24 70422201R1 Troubleshooting 11. Steam Valve or Burner Does Not Shut-off Steam valve or burner does not shut-off Are there impurities on gas valve seat, preventing valve from closing? Replace gas valve or disassemble and clean steam valve. Is wiring incorrect? Refer to wiring diagram located on bac...
70422201R1 25 Troubleshooting 12. Clothes Do Not Dry Clothes do not dry Is heat source inoperative? Refer to Paragraph 17 . Is there too much water in articles being dried? Remove excess water. Is clothes load too large? Remove part of load. 120 or 170 pounds dry weight (AHAM cotton load) is maximum...
26 70422201R1 Troubleshooting 13. Tumble Dryer Overheating Tumbler overheating Gas Models: Are main burner orifices incorrect? Replace orifices. Gas Models: Is gas pressure too high? Adjust gas pressure as specified on serial plate. Is make-up air inadequate? Refer to Installation Manual for make-up...
70422201R1 27 Troubleshooting 14. Burners Not Burning Properly - Gas Models Burners not burning properly - Gas Models Are burner air shutters incorrectly adjusted? Refer to Adjustments Section for proper flame adjustment. Is there foreign material in burners? Disassemble burners and remove obstructi...
28 70422201R1 Troubleshooting 15. Loading Door Opens During Operation Loading door opens during operation Is door strike improperly adjusted? Refer to Adjustments Section for door strike adjustment. Is tumbler improperly leveled? Refer to Installation Manual for leveling leg adjustment. TMB1885S No ...
70422201R1 29 Troubleshooting 16. Tumble Dryer Runs But No Steam To Coils – Steam Models Tumbler runs but no steam to coils - Steam Models Are shut-off valves closed? Check all valves in supply and return lines, make sure they are open. Is steam trap blocked? Remove trap and clean. Replace if inoper...
30 70422201R1 Troubleshooting 17. Water In Steam Line – Steam Models Water in steam line - Steam Models Is steam piping installed incorrectly? Refer to Installation Manual for steam requirements. Is trap functioning improperly? Check trap for size and capacity. If trap is dirty or sluggish, clean th...
70422201R1 31 Troubleshooting 18. Tumble Dryer Will Not Start, Time On Drying Timer, Door Closed TMB2367S Tumbler will not start, time on drying timer, door closed. Is there line voltage into transformer? Check electrical service to tumbler (fuses/circuit breaker). Is there control (24 VAC) voltage ...
34 70422201R1 Troubleshooting 19. Motor Runs But Will Not Heat Motor runs but will not heat Is igniter sparking? Is IEI control in safety lockout? Non-CE and non-Australian models: Open and close door. CE and Australian models: Press and hold reset button until light goes out on the button. Is resis...
70422201R1 37 Troubleshooting 21. Cylinder Is “Stained” Over time, the cylinder and cylinder backs of tumble dryers can become “stained” from various melted fabrics. These discolored areas can be removed by scrubbing the inside of the cylinder with cleaner and a cleaning pad, such as Scotch- Brite®....
70422201R1 39 Fire Supression System Troubleshooting 22. Tumble Dryer Does Not Operate and Light Is On Are there signs of fire or water discharge? Was there a fire? Replace tumble dryer. Call the fire department. DO NOT disconnect electric power to the tumble dryer. DO NOT disconnect water to the tu...
70422201R1 41 Fire Supression System Troubleshooting 24. Tumble Dryer Does Not Operate and Light Is Off TMB2198N Is voltage to fire suppression system control 24 VAC between H1-7 and H1-1? Is fuse F1 on fire suppression system control blown? Is voltage to light 2 VDC between H2-1 and H2-2? Replace l...
70422201R1 44 Section 5 Adjustments 26. Main Gas Burner Air Inlet Shutters (All Gas Models) Refer to Figure 3 . Air inlet shutter adjustments will vary from location to location and will depend on the vent system, number of units installed, make-up air and line gas pressure. Opening the shutter incr...
70422201R1 45 Adjustments 27. Airflow Switch The airflow switch is set at the factory for proper operation. No adjustment necessary. The airflow switch operation may be affected by shipping tape still in place, lack of make-up air, or an obstruction in the exhaust duct. These should be checked and t...
46 70422201R1 Adjustments 29. Loading Door Strike (200 Pound Models) The loading door strike must be adjusted to have sufficient tension to hold loading door closed against force of load tumbling against it. Proper adjustment is when 8-15 pounds (35.6-66.7 N) pull is required to open door. If adjust...
70422201R1 47 Adjustments 31. Cylinder Clearance The clearance between the cylinder rim and front panel must be adjusted so the cylinder is centered within the front panel opening when the cylinder is fully loaded and is turning. However, the adjustment should be made when the cylinder is empty. NOT...
70422201R1 49 Adjustments 32. Drive Belt Tension Refer to Figure 7 . NOTE: If cylinder belts will be adjusted, service them before drive belt. 120 Pound Models: NOTE: Belt tension from step pulley to cylinder shaft pulley can be measured to ensure proper installation in one of the following ways: • ...
50 70422201R1 Adjustments 33. Fan Belt Tension Refer to Figure 8 . 120 Pound Models: NOTE: Belt tension from fan motor pulley to fan shaft pulley can be measured to ensure proper installation in one of the following ways: • Belt Tension Gauge initial reading 60-70 pounds. • Force to deflect belt .38...
52 70422201R1 Hybrid Timer Control Troubleshooting 34. Control Has No Display Is there voltage supplied to the unit? Is there voltage to the input side of the primary fuse(s)? Is there voltag e to the output side of the primar y fuse(s)? Is there voltag e ac ross the primar y side of the transformer...
70422201R1 53 Hybrid Timer Control Troubleshooting Control Has No Display TMB2357S 5 1 2 3 4 6 TMB2357S
54 70422201R1 Hybrid Timer Control Troubleshooting 35. Display Flashes “dr” With Door Closed Is there voltage between H1-3 & H4-7 on the control? Replace hybrid control. Is there power supplied to the unit? NO Is there voltage at input of primary fuses? Is there voltage at output side of the pri...
70422201R1 55 Hybrid Timer Control Troubleshooting Display Flashes “dr” With Door Closed TMB2357S TMB2357S 2 3 4 5 6 7 11 8 9 10 1
70422201R1 57 Hybrid Timer Control Troubleshooting Motor Will Not Start/Run TMB2357S TMB2357S 1 2 3 4 5 6 7 8 9
58 70422201R1 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Hybrid Timer Control Troubleshooting 37. Unit Will Not Heat – Gas Note: Tests are conducted with unit running and calling for heat. All voltage checks are referenced to transformer neutral. Correct wiring between termi...
70422201R1 59 Hybrid Timer Control Troubleshooting 37. Unit Will Not Heat – Gas (continued) Please see following page for wiring diagram information. TMB2006S TMB2358S-b Replace ICM board. Is there voltage at terminal 1 of ICM board? Correct wiring between gas valve and ICM board. Is there voltage a...
60 70422201R1 Hybrid Timer Control Troubleshooting Unit Will Not Heat – Gas TMB2357S TMB2357S 1 2 3 4 5 6 7 8 9 10 11 12
70422201R1 63 On Premise Micro Control (RM) Troubleshooting 39. Control Has No Display Control Has No Display Is there power supplied to the unit? Is there 120 VAC at input of primary fuses? Yes Plug unit in and start cycle. No Correct wiring between primary fuse and power supply. No Is there 120 VA...
70422201R1 65 On Premise Micro Control (RM) Troubleshooting 40. Door Open Indicator Is there 24 VAC at the input of the secondary fuse? Door Open Indicator Is there 24 VAC between H2-8 and H2-9? Is there power supplied to the unit? No Replace control. Yes Plug unit in and start cycle. No Is there 12...
70422201R1 67 On Premise Micro Control (RM) Troubleshooting Door Open Indicator TMB2319S 4 2 3 5 6 7 1 8 9 11 10
72 70422201R1 On Premise Micro Control (RM) Troubleshooting Unit Will Not Heat – Gas/Steam TMB2319S 2 3 13 14 4 5 6 7 8 9 10 11 12 15 1
70422201R1 73 On Premise Micro Control (RM) Troubleshooting 43. Error Codes OP - Indicates physical “open” in the thermistor circuit. Possible causes are: 1) thermistor, 2) wiring between con- trol and thermistor, 3) control. SH - Indicates a “short” in the thermistor circuit. Possible causes are: 1...
74 70422201R1 Section 8 LED OPL and UniLinc Troubleshooting Models with RE and RU Control Suffixes NOTE: The UniLinc’s Inputs and Outputs Menu can be used to check the current status of inputs as well as control the state of any output. Both UniLinc and LED OPL Controls contain a comprehensive test ...
70422201R1 75 LED OPL and UniLinc Troubleshooting 44. No Fan Motor Rotation Is there 24 volts AC at H6-1 to H6-9? Is there 24 volts AC st H6-5 to H6-11? Check Transformer and Fuse F3. Replace or repair harness. No Yes Yes Yes Yes Yes Yes No No TMB2374S NOTE: All mechanical checks should be performed...
78 70422201R1 LED OPL and UniLinc Troubleshooting 45. No Drive Motor Rotation Is there 24 volts AC at H6-1 to H6-9? Is there 24 volts AC at H6-7 to H6-10 (F) or H6-6 to H6-10 (R)? Check Transformer and Fuse F3. Replace or repair harness. No Yes Yes Yes Yes Yes Yes No No TMB2375S NOTE: This is for ma...
70422201R1 81 LED OPL and UniLinc Troubleshooting 46. Stove and Cabinet Limit Errors UniLinc Error Display: Stove and Cabinet Limit ErrorsLED OPL Error Display: E Cab E SL E SL2 NOTE: The machine must currently be trying to heat with airflow switch closed, fan motor contactor engaged and fan motor c...
82 70422201R1 LED OPL and UniLinc Troubleshooting Stove Cabinet Limit Errors TMB2383S 1 10 4 3 TMB2383S 5 6 8 9 7 2 H6-9
84 70422201R1 LED OPL and UniLinc Troubleshooting No Display TMB2383S 1 4a 3 TMB2383S 4c 4b 2
70422201R1 85 LED OPL and UniLinc Troubleshooting 48. Airflow Errors UniLinc Error Display: Airflow Switch Sensed Closed While Not In Run Mode Airflow Switch Does Not Close After Cycle StartedAirflow Switch Bounces During A Running Cycle LED OPL Error Display: E AF1 E AF2E AF Is there 24 volts AC at...
86 70422201R1 LED OPL and UniLinc Troubleshooting Airflow Errors TMB2383S 1 3 TMB2383S 4 2
70422201R1 87 LED OPL and UniLinc Troubleshooting 49. Fan Motor Centrifugal Switch Error UniLinc Error Display: Fan Motor Centrifugal Switch ErrorLED OPL Error Display: E FnCs Is there 24 volts AC at H6-1 to H6-9? Is there 24 volts AC at H2-10 to H6-9? Check Transformer and Fuse F3. Replace I/O Boar...
88 70422201R1 LED OPL and UniLinc Troubleshooting Fan Motor Centrifugal Switch Error TMB2383S 1 2 TMB2383S 4 3
70422201R1 89 LED OPL and UniLinc Troubleshooting 50. Close Door Indication Is there 24 volts AC at H6-1 to H6-9? Is there 24 volts AC at H6-8 to H6-9? Check Transformer and Fuse F3. Replace I/O Board (AP1). Replace I/O Board (AP1). Check harness and loading door switch. Repair or replace as require...
90 70422201R1 LED OPL and UniLinc Troubleshooting Close Door Indication TMB2383S 1 2 TMB2383S 6 5 7 3 4
70422201R1 91 LED OPL and UniLinc Troubleshooting 51. Moisture Sensor Error UniLinc Error Display: Moisture Sensor ErrorLED OPL Error Display: EnoiST NOTE: Before troubleshooting the Moisture Sensor Error, run the Moisture Sensor Tests found in Table 5 . After disconnecting the H5 connector, is ther...
92 70422201R1 LED OPL and UniLinc Troubleshooting Moisture Sensor Error TMB2383S TMB2383S 1 2 3 6 4 5
70422201R1 93 LED OPL and UniLinc Troubleshooting Troubleshooting the Moisture Sensor Circuit NOTE: Troubleshooting must be done with the machine basket empty. 52. Troubleshooting at the Control 1. On the control board, unplug the harness from header H5 (Refer to Figure 9 ). 2. Insert ohm meter prob...
70422201R1 95 LED OPL and UniLinc Troubleshooting 53. Troubleshooting From Control to Slip Ring Assembly 1. At the control, unplug harness at header H5 (Refer to Figure 9 ). 2. At the slip ring assembly, unplug the moisture sensing harness on the control side of the slip ring assembly (Refer to Figu...
96 70422201R1 LED OPL and UniLinc Troubleshooting 4. An additional harness connection exists between the junction panel and the slip ring assembly. Inspect connection for intermittent connections or unplugged harness. 5. Insert ohm meter probes into pins 1 and 2 of the harness unplugged from H5. If ...
70422201R1 97 LED OPL and UniLinc Troubleshooting 54. Troubleshooting At Slip Ring Assembly 1. At the slip ring assembly, unplug the slip ring assembly harness on the control side of the slip ring assembly (Refer to Figure 11 ). 2. Remove the three (3) screws holding the slip ring assembly to basket...
98 70422201R1 LED OPL and UniLinc Troubleshooting 3. Connect one ohm meter probe to the connector in the basket shaft (Refer to Figure 13 ). 4. Connect the other ohm meter probe to one of the gray wire harness terminals on the back end of the machine basket. If the metered value is less than 1 ohm, ...
70422201R1 99 LED OPL and UniLinc Troubleshooting 58. Fan Motor Contactor Error UniLinc Error Display: Fan Motor Contactor ErrorLED OPL Error Display: E FCon Is there 24 volts AC at H6-1 to H6-9? Is there 24 volts AC at H2-6 to H6-9? Check Transformer and Fuse F3. Replace I/O Board (AP1). Check harn...
100 70422201R1 LED OPL and UniLinc Troubleshooting Fan Motor Contactor Error TMB2383S TMB2383S 3 1 4 2
70422201R1 101 LED OPL and UniLinc Troubleshooting 59. Rotation Sensor Error UniLinc Error Display: Rotation Sensor ErrorLED OPL Error Display: E rot TMB2392S Is the gap from the pulley to sensor less than 1/4 inch? Is there a constant 12 volts of DC at H6-1 to H6-3? Adjust the gap to less than 1/4 ...
102 70422201R1 LED OPL and UniLinc Troubleshooting Rotation Sensor Error TMB2389S TMB2389S 2 3
70422201R1 103 LED OPL and UniLinc Troubleshooting 60. Shorted or Open Thermistor UniLinc Error Display: Shorted Thermistor Open Thermistor LED OPL Error Display: ESH EoP No Yes (1) NOTE: This resistance will vary with cabinet air temperature:the higher the temperature, the lower the resistance. Rep...
104 70422201R1 LED OPL and UniLinc Troubleshooting Shorted or Open Thermistor TMB2390S TMB2390S 1
70422201R1 105 LED OPL and UniLinc Troubleshooting 61. Fuses and Transformer Configuration Jumper Check F3 and F4 fuses and verify the jumper. Jumper options shown below. TMB2391S T R A N S F O R M E R J U M P E R D E TA I L S T R A N S F O R M E R J U M P E R D E TA I L S T R A N S F O R M E R J U ...
70422201R1 107 LED OPL and UniLinc Troubleshooting 63. Electronic Control Testing Models with RE Control Suffix This feature allows the owner to run diagnostic tests on various tumble dryer operations without servicing the tumble dryer. The tests that are available are shown in Table 2 . For an over...
70422201R1 109 LED OPL and UniLinc Troubleshooting Diagnostic Test Descriptions Control Software Version Number Test “ ” This option displays the control software version number. To start test, control must be in the Testing Mode. Refer to “How to Enter Testing Feature” at the beginning of thi...
110 70422201R1 LED OPL and UniLinc Troubleshooting Dip Switch Status “ ” The control will show the displays in Table 3 according to the DIP switch configuration. The control will show which switches are in the ON position. For example, to verify that DS3, DS5 and DS7 are in the ON position, th...
70422201R1 111 LED OPL and UniLinc Troubleshooting Tumble Dryer On Temperature Test “ ” This option tests the temperature inside the cylinder while running a cycle. To start test, control must be in the Testing Mode. Refer to “How to Enter Testing Feature” at the beginning of this section. To...
112 70422201R1 LED OPL and UniLinc Troubleshooting Machine Configuration Display #3 Test” ” This option shows the machine configuration values for the machine capacity. To start test, control must be in the Testing Mode. Refer to “How to Enter Testing Feature” at the beginning of this section...
70422201R1 113 LED OPL and UniLinc Troubleshooting Reverse Motor Test “ ” This option shows the reverse motor running. To start test, control must be in the Testing Mode. Refer to “How to Enter Testing Feature” at the beginning of this section. To enter, press the Start ( ) keypad. The displa...
114 70422201R1 LED OPL and UniLinc Troubleshooting Production Test Cycle To Enter Production Test Cycle 1. Be certain control is in Idle Mode. 2. While pressing and holding the Down ( ) keypad with one hand, press the Back ( ) keypad with the other hand. 3. When the control enters the Production Tes...
70422201R1 115 LED OPL and UniLinc Troubleshooting 64. Diagnostic Testing Models with RU Control Suffix Diagnostic Menu The Diagnostic Menu contains Test, Alarm and Machine ID Menus. The menus contain specific diagnostic information and manufacturing data for the machine. The , , and keypads positio...
116 70422201R1 LED OPL and UniLinc Troubleshooting Test Cycle Chart STEP Test Cycle Step Display Description STEP ADVANCE COMMENTS 1 Keypad Test Step “Press Each Key To Advance” Advance after all keypads are pressed. 2 Loading and Lint Door Test Step “Door Status” Press any keypad. 3 Display Test St...
70422201R1 117 LED OPL and UniLinc Troubleshooting Inputs Outputs Menu When the Inputs Outputs Menu is accessed through the Diagnostic Menu, the user can manually turn on outputs. The user can scroll through the outputs using any of the arrow keys, the cursor is indicated by flashing the active outp...
118 70422201R1 LED OPL and UniLinc Troubleshooting Alarms Menus The Alarms Menu contains three screens of information. On the first screen, Alarms (1 of 3), the eight most recent alarms will contain Cycle Number, Segment Number, Alarm Type, and the Date/Time of the Alarm. The second screen, Alarms (...
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