Page 3 - INTRODUCTION
INTRODUCTION ABOUT THIS MANUAL: The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product. This will, in turn provide forcomplete customer satisfaction It is hoped that the information contained i...
Page 4 - INDEX - ASSEMBLY INSTRUCTION
© 2004 Alamo Group Inc. Page 0 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page Index Introduction..................................................................................... Index 1 General Index......................................................................
Page 6 - NOTES
© 2004 Alamo Group Inc. Page 0 - 4 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 NOTES
Page 7 - PRE-DELIVERY INSPECTION; Section 1
© 2004 Alamo Group Inc. Page 1 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor PRE-DELIVERY INSPECTION CHECKLIST Section 1
Page 8 - PRE-DEL INSPECTION CHECKLIST
© 2004 Alamo Group Inc. Page 1 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 PRE-DEL INSPECTION CHECKLIST Pre-Operation Inspection: Check the following items before operating the unit to assure that they are properly assembled. (See following page 1-4 for component location...
Page 9 - PRE-DEL INSPECTION CHECKLIST
© 2004 Alamo Group Inc. Page 1 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 PRE-DEL INSPECTION CHECKLIST Pre-Operation Inspection: Check the following items before operating the unit to assure that they are properly assembled. (See following page 1-4 for component location...
Page 11 - Section 2
© 2004 Alamo Group Inc. Page 2 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Main Frame Asy. Section 2
Page 12 - Main Frame Dual / Single Wing; Figure 3
© 2004 Alamo Group Inc. Page 2 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Main Frame Dual / Single Wing Prepare Tractor: Remove Components from Tractor. There are items that must be removed from tractor thatwill not be used before the mainframe can bemounted. On each sid...
Page 13 - Figure 4; Figure 6
© 2004 Alamo Group Inc. Page 2 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Main Frame Dual / Single Wing Figure 4 Frame Mount- ing Rails LH Side Mainframe Bolt to center ofrear tractor axleu s i n g t h e s i xholes in frameand the threadedholes in tractoraxle. Figure 5 M...
Page 14 - Figure 8
© 2004 Alamo Group Inc. Page 2 - 4 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Main Frame Dual / Single Wing Mount Frame Rails To Tractor: 5. Install LH Wing Lift frame. The wing lift frame pivots on two hinge pins. When installing these pinsthey must be aligned in a way that...
Page 17 - Section 3
© 2004 Alamo Group Inc. Section 3 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Pump, Driveshaft & Hyd. Tank Section 3
Page 27 - Section 4; INTERSTATER; Remote Control Cable
© 2004 Alamo Group Inc. Page 4 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 4 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Remote Control Cable Connections
Page 28 - Remote Control Cable Connections; Figure 1
© 2004 Alamo Group Inc. Page 4 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Remote Control Cable Connections 1. Control Valve Cable Clips. Locate the four cable mounting clips and four roll pins (shown layingon muffler bracket for illustration only in Figure 1).Start the r...
Page 29 - Remote Control Cable Connections
© 2004 Alamo Group Inc. Page 4 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Remote Control Cable Connections Figure 4 Figure 5 Figure 6 Figure 8 Remote Control Cable Connections: (continued) Control Valve Hoses 1 2 3 4 5 6 7 8 Figure 7 Figure 9 1 2 3 Vent Plug
Page 36 - Wire Harness Connections
© 2004 Alamo Group Inc. Page 4 - 10 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wire Harness Connections Wire Harness Connections: 1. Connect Wire Harness to Tractor Starter. The wires to the starter from the off onswitches will need to be connected to thetractor near the sta...
Page 37 - Wiring Harness Schematic
© 2004 Alamo Group Inc. Page 4 - 11 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Right Wing MotorSolenoid Valve Left Wing MotorSolenoid Valve 3 TerminalConnector RightSwitch LeftSwitch Brown Brown Red Black Black/Wht Yellow Black/Wht White CavityPlug DOUBLE WING MOWERSHOWN (Si...
Page 39 - Tractor Exhaust
© 2004 Alamo Group Inc. Page 5 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 5 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Tractor Exhaust Modification
Page 40 - Tractor Exhaust Modification
© 2004 Alamo Group Inc. Page 5 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Modify Exhaust on Tractor: 1. Modify Tractor Factory Exhaust System. The Exhaust of the tractor must be modified to move exhaust (muffler) in closer (8-1/2" Closer) to the hood of tractor to gi...
Page 43 - Section 6; Tractor Fuel Tank
© 2004 Alamo Group Inc. Page 6- 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 6 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Tractor Fuel Tank Replacement
Page 44 - Manufactured Fuel Tank Installation
© 2004 Alamo Group Inc. Page 6 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Tractor Fuel Tank Replacement: 1. Remove the New Holland Factory Fuel Tank From Tractor. Drain all the fuel from the fueltank with an approved pump or other device. Storefuel in an approved area. R...
Page 45 - Section 7; Wing Mower
© 2004 Alamo Group Inc. Page 7- 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 7 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Wing Mower Installation
Page 46 - Wing Mower Installation
© 2004 Alamo Group Inc. Page 7 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wing Mower Installation Wing Cut Off Switch: 1. Assemble Brackets & Magnetic Switches. Locate the Magnetic switch mounting bracket,dual wings there will be two of these (See Figure1). If Dual w...
Page 47 - Figure 5; Figure 7; Figure 9
© 2004 Alamo Group Inc. Page 7 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wing Mower Installation Mount Magnet Activator to these hole for 45 degree shut off. Mount Magnet Activator to these hole for 90 degree shut off. RH Bracket Shown. Figure 5 Figure 6 Always use over...
Page 51 - Wiring Schematic
© 2004 Alamo Group Inc. Page 7 - 7 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wiring Schematic Right Wing MotorSolenoid Valve Left Wing MotorSolenoid Valve 3 TerminalConnector RightSwitch LeftSwitch Brown Brown Black Black/Wht Yellow Black/Wht White CavityPlug DOUBLE WING MO...
Page 52 - Pump & Motor Hydraulic Schematic
© 2004 Alamo Group Inc. Page 7 - 8 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Pump & Motor Hydraulic Schematic RIGHT WING LEFT WING Return to Tank from Wet Tubes of RH Wing Pressure from Pump to RH Wing Motor Return to Tank from Wet Tubes of LH Wing Pressure from Pump to...
Page 57 - Section 8; Rear Mower Installation
© 2004 Alamo Group Inc. Page 8- 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 8 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Rear Mower Installation
Page 58 - Rear Three Point Mower
© 2004 Alamo Group Inc. Page 8 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Rear Three Point MowerConnection: 1. The Rear Mower is a standard Three Point Hitch mounted mower that is PTO driven through adriveline. It will be sent already assembled with thedriveline tied to ...
Page 61 - Lubrication Points
© 2004 Alamo Group Inc. Page 8 - 5 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Lubrication Points LUBRICATE ALL POINTS BEFORE OPERATING MOWER FIRST TIME A Lift Frame Pivot Pin B Wing Mower Belt Idler Arm C Cuttershaft Bearings D TIlt Cylinder Rod Ends E Lift Cylinder Rod Ends...
Page 62 - Initial Start-Up Procedure
© 2004 Alamo Group Inc. Page 8 - 6 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Initial Start-Up Procedure INITIAL START-UP PROCEDURE: 1. Check all nuts and hex head capscrews to ensure all are tight and all lock washers are fullycompressed (flattened). 2. Check all hoses and ...
Page 65 - Section 9; Mounting Specifications
© 2004 Alamo Group Inc. Page 9 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 9 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Mounting Specifications & Mount Kit Numbers
Page 66 - Tractor / Mower Mounting Specifications
© 2004 Alamo Group Inc. Page 9 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Tractor / Mower Mounting Specifications New Holland TS100A Cab/2wd As of: 4-16-04 10.00-16 Max Front Tire18.4-30 Max Rear Tire Mainframe: Right Hand Only (5" Offset Right) ………………..................