AEG Network Cables Thyro-P- Manuals

7 Fig. 1 Control characteristic for U control 17 Fig. 2 Total set point 17 Fig. 3 Switch-on fault bridging 20 Fig. 4 Absolute value monitoring 21 Fig. 5 Relative monitoring 21 Fig. 6 Local operating and display unit (LBA) 25 Fig. 7 Operation display 32 Fig. 8 Cabinet installation kit 34 Fig. 9 Examp...

8 IMPORTANT INSTRUCTIONS AND EXPLANATIONS Operation and maintenance according to regulation as well as observance of the listed safety regulations is required for protection of the staff and to preserve readiness to operate. Personnel installing/uninstalling the devices, commissioning them, operatin...

9 WORK OBSERVING SAFETY REGULATIONS Before removing safety installations for performance of maintenance and repair work or other work, measures due to operation must be initiated. Work observing safety regulations also means to point out faulty behaviour to colleagues and to notify the offi ce or pe...

11 VALIDITY These operating instructions refer to latest technical specifi cation of Thyro-P at the time of publi- cation and are for information purposes only. Every effort has been taken to ensure the accuracy of this specifi cation, however, in order to maintain our technological lead and for pro...

12 SERVICE HOTLINE Our service is available to you through the following hotline: AEG Power Solutions GmbH Emil-Siepmann-Straße 32 D-59581 Warstein Phone +49 (0) 2902 763-100 http://www.aegps.com [email protected] INTERNET Further information on our company or our products can be found on th...

13 For transport, assembly, installation, commissioning, operation and decommissioning, the safety instructions contained in these operating instructions must be applied in any case and made available to all persons handling this product. CAUTION It is important that preset parameters are not adjust...

15 For optimum adjustment to different products and production processes as well as differently electrical loads, the most favorable operating and control modes may be set according to the following overview. 2.1 OVERVIEW OF OPERATING MODES This chapter gives an overview of the various, partly type-...

16 Mains load optimization (ASM procedure) For systems in which several Power Controllers are employed in full wave switch mode TAKT, it is possible that individual Power Controllers are synchronized so that a regular mains load is achieved by defi ned switching of the individual Power Controller in...

24 2.5.2 VENTILATOR MONITORING The separately ventilated Power Controllers (-...HF) are fi tted with thermal monitoring. The tempe- rature is measured on the heat sink. In case of a temperature overrange, a fault inducation is issued (Profi bus, LED OVERHEAT). ATTENTION Activating this monitoring fu...

32 3.1.4 COPYING FUNCTION USING THE LBA It is possible to load the complete user-specific data record (parameters) of a Power Controller (for instance no. 1) into the memory of the LBA (RAM), store it in the LBA (EEPROM) and then copy it into another Power Controller (for instance no. 2): PLUG LBA I...

34 3.1.9 LBA SUBMENUS WITH PASSWORD PROTECTION REMARK After password input, further parameters may be modifi ed. These are mainly adjusting parameters required for achieving power control specifi cations. The modifi cation of these parameters requires extended specialist knowledge (for instance by t...

38 This chapter describes external connections of the Thyro-P as well as all available terminal strips and signals as necessary. Shielded cables grounded on the Thyro-P side must be used for the con- nection of the control signals (setpoint inputs and analogue outputs). For the connections to RESET,...

40 4.6 QUIT The input acknowledge (Quit, X5.2.19) has a circuit identical with the input RESET. It must be short-circuited against ground (X5.1.14) so that any faults are acknowledged. The fault signalling relay is reset. The input must remain closed for at least 2 line periods to perform acknowledg...

41 4.10 CURRENT TRANSFORMER ATTENTION By standard, each power section of the Power Controller has a current transformer. When using external current transformers, for instance on the secondary side of a transformer, these must be connected to the terminals X7.1 and X7.2 and terminated using a burden...

42 In case of the Power Controller type 2P, the voltage transformers output the voltages L1-L2 and L3-L1. To achieve a good resolution of the voltage measurement, 3 measuring ranges are provided. Selection of the ranges is performed by means of 4-pin bars, which have been set to the Power Controller...

45 V116V 1 1 6 V132V 1 3 2 V114V 1 1 4 C137C 1 3 7 X30X 3 0 X31X 3 1 X24X 2 4 X10X 1 0 V112V 1 1 2 X507X 5 0 7 V281 V281 V261 V261 V271 V271 K3K 3 K2K 2 K1K 1 X508X 5 0 8 G800G 8 0 0 X222 X222 X221 X221 X201 X201 X510 X510 X509 X509 H405H 4 0 5 H404H 4 0 4 H403H 4 0 3 H402H 4 0 2 H401H 4 0 1 H400H 4...

48 The connecting socket X10 of the Power Controller is allocated as follows (1:1 connection): ATTENTION The LBA receives its power supply (+5V) via pin 8 of the socket X10. It is imperative that this voltage is not short-circuited. Otherwise, damage to Thyro-P may be incurred. If a PC is connected ...

49 fibre optic transmitter (LLS) X30 fibre optic receiver (LLE) X31 to the plug-in power supply FIG. 14 SIGNAL CONVERTER RS 232/FIBRE OPTIC LLV.V The fi bre optic distributor supply LLV.V is the basic component for the fi bre optic system. It serves to connect star distributors and to amplify the li...

50 The following fi gure shows the fi bre optic system with LLV, Thyro-P and PC. FIG. 15 SCHEMATIC DIAGRAM FIBRE OPTIC THYRO-P WITH LLV AND PC

53 X21 ASSIGNMENT 1 PE (potential earthing) 2 ground M1 3 input 0/M1 4 input 1/M1 5 ground M24 / 24V supply for the Profi bus card 6 ground M2 7 input 2/M2 8 input 3/M2 / special function = Motorpoti enable 9 +24V / 24V supply for the Profi bus card * Loading: I X5.1.20 + I X5.2.20 + I X21.9 ≤ max. ...

55 5.3.2 MODBUS RTU With the Modbus interface component a connection is possible between Thyro-P and the wide- spread Modbus RTU. The slot card is inserted into the front of the control device and is ready for operation after parameterization. The control device must be supplied separately so that s...

56 Mains load optimization (option) is possible in multiple controller applications. The application of mains load optimization offers substantial advantages: reduction of mains load peaks and mains reactions, smaller sizes (for instance for the transformer, feed and other installations) and associa...

57 When using the ASM option, the analog output 2 (X5.2.33 against ground X5.1.13) becomes an output proportionate to the current during the on-period T S . All Power Controllers connected to synchronization work on the same external burden. The burden resistor is calculated approximately as R burde...

63 The thyristors are set to full scale • Was the set point set via motor potentiometer function? Check value using the LBA. • Check the control characteric (STA, STE, ADD). • Controller feedback signal available? Check current transformer and voltage transformer connections at the terminal blocks X...

64 9.1 TYPE RANGE 400 VOLTS 9. TYPE OVERVIEW 508 TYPE VOLTAGE 230-400 VOLTS TYPE TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN SEMICON- CURRENT (KVA) TION (MM) (NET ABOUT DRAW. CHARACTE- TRANSF. RESISTOR DUCTOR FUSE* (A) 230V 400V (W) W H D KG) (NO.) RISTIC (NO.) T1 R40 ( Ω ) F1 (A...

70 11. DIMENSIONAL DRAWINGS Dimensional Drawing 263 M 1:5 Thyro-P 1P (80 H, 130 H, 170 H) Thyro-P 1P (37 H, 75 H, 110 H) Dimensional Drawing 260 M 1:5

76 Thyro-P 2P (1850 HF, 2000 HF) 63 2.480 549 21.614 U1 U2 W2 W1 ø 0.354 for earthing Cu 3.149x0.393; ø 0.551 X10 X30X31 X2 X24 X5.2 X5.1 18.5 for 2P 690- 1850 HF 0.54x0.590 15 .591 365 14.370 395 15.551 91 3.583 X50 ø9 für Erdung X7 Cu 80x10; ø14 130 5.118 40 1.575 257 10.118 284 11.161 70 2.756 67...

79 X2 300 HF 495 HF 650 HF Thyro-P 3P (300 HF, 495 HF, 500 HF, 650 HF) Dimensional Drawing 290 M 1:6

80 Thyro-P 3P (780 HF, 1000 HF, 1400 HF, 1500 HF) 780 HF 1000 HF - 1500 HF Dimensional Drawing 292 M 1:9

81 Dimensional Drawing 294 18.5 for 3P 690-1700 HF Cu 3.149x0.393;ø0.551 Cu 80x10; ø14 225 8.858 70 2.756 925 36.417 1094 43.071 9x15 31 1.220 284 11.161 130 5.118 40 1.575 257 10.118 210 8.268 40 1.575 445 17.520 470 bei 3P 690-1700 HF 63 2.480 549 21.614 U1 U2 V2 V1 W2 W1 ø 0.354 for earthing X10 ...

82 Dimensional Drawing 295 M 1:9 Thyro-P 3P (2200 HF, 2600 HF)

83 ORDER NO. DESCRIPTION 2000000380 Thyro-Tool Familiy, commissioning and visualization tool for simple visualization tasks; software under Windows 95/NT4.0 and later 2000000393 Thyro-P interface card Profi bus-DP 2000000392 Thyro-P interface card Modbus RTU 2000000394 Thyro-P interface card DeviceN...

84 Due to European harmonization and international reconciliation, the standards will be subject to years of adjustment and renumbering. The detailed schedule therefore contains the current stan- dards as well, even if the date for their expiry has already been set. There is no product norm for Thyr...