AEG 95601 G- Manuals

Page 2 - Dear Danfoss partner,

Good service is to fix customers’ problems. Excellent service is to prevent those problems from occurring. Dear Danfoss partner, The most happy customers are the ones that never experience problems. You, as a service engineer, can do a lot to achieve that, simply by replacing critical components at ...

Page 5 - Links to Burner Components instruction videos

3 Links to Burner Components instruction videos Changing the oil nozzle Instructions for a safe and optimal change of a Danfoss oil nozzle on an oil burner . Changing the oil pump (BFP)Instructions for a safe and optimal changing of the Danfoss oil pump (BFP) . Changing the cartridge filter in the o...

Page 12 - Oil pumps; Oil pump conversion

10 Oil pumps Oil pump conversion The tables below give the following pump conver- sions: • Danfoss RS pumps to RSA pumps • Danfoss RSL/MSL/MS/BFP pumps to BFP service pumps • Suntec pumps to BFP service pumps • Eckerle pumps to BFP service pumps • Delta pumps to BFP service pumps Using Danfoss servi...

Page 13 - Before fitting a service pump, a check must be

11 Oil pumps Explanation – code number and comments: When changing over from pumps with hydraulic shut-off valve (RSL and MSLC) to BFP with electric shut-off valve (BFP 11, 21 and 41) a cable must be ordered for connection to the motor terminals in the oil burner control . Some pump types carry the ...

Page 14 - Conversion Danfoss RS

12 Oil pumps Conversion Danfoss RS RSA Service Danfoss oil pumps – older series Relevant Danfoss types Type Code no. 1-2 pipe Type Code no. Comments/accessories RS 28 070-5300 1 ➨ RSA 28 070-5376 RS 28 070L5376 1 ➨ RSA 28 070L5370 RS 28 070-5302 2 ➨ RSA 28 070-5376 + mount 2-pipe screw RS 28 070L537...

Page 16 - Conversion Danfoss RSA/RSH

14 Oil pumps Conversion Danfoss RSA/RSH ➨ RSA Service Danfoss oil pumps – older series Relevant Danfoss types Type Code no. 1-2 pipe Type Code no. Comments/accessories RSA 40 070L3242 2 ➨ RSA 40 070L3244 + mount 2-pipe screw RSA 40 070L3247 1 ➨ RSA 40 070L3248 RSA 60 070L3356 2 ➨ RSA 60 070L3350 + m...

Page 17 - Conversion Danfoss RSL

15 Oil pumps Conversion Danfoss RSL ➨ BFP Service Danfoss oil pumps – older series Relevant Danfoss types Type Code no. 1-2 pipe Type Code no. Comments/accessories RSL 028 070-4330 1 ➨ BFP 21 R3 071N0171 1) + cable, L = 710 mm: 071G0204 RSL 028 070L4330 1 ➨ BFP 21 L3 071N0170 1) RSL 028 070-4332 2 ➨...

Page 18 - Conversion Danfoss RSLB

16 Oil pumps Conversion Danfoss RSLB ➨ BFP Service Danfoss oil pumps – older series Relevant Danfoss types Type Code no. 1-2 pipe Type Code no. Comments/accessories RSLB 028 070-4030 1 BFP 20 R3 071N0169 RSLB 028 070L4030 1 BFP 20 L3 071N0168 RSLB 028 070-4032 2 BFP 20 R3 071N0169 RSLB 028 070L4032 ...

Page 19 - Conversion Danfoss MSLA

17 Oil pumps Conversion Danfoss MSLA ➨ BFP Service Danfoss oil pumps – older series Relevant Danfoss types Type Code no. 1-2 pipe Type Code no. Comments/accessories MSLA 032 071B0101 1 ➨ BFP 21 R3 071N0171 2) + cable, L = 710 mm: 071G0204 MSLA 032 071B0102 2 ➨ BFP 21 R3 071N0171 MSLA 032 071B0103 1 ...

Page 20 - Conversion Danfoss MSLA/MSLB

18 Oil pumps Conversion Danfoss MSLA/MSLB ➨ BFP Service Danfoss oil pumps – older series Relevant Danfoss types Type Code no. 1-2 pipe Type Code no. Comments/accessories MSLA 050 071B0201 1 ➨ BFP 21 R5 071N0173 2) + cable, L = 710 mm, 071G0204 MSLA 050 071B0202 2 ➨ BFP 21 R5 071N0173 MSLA 050 071B02...

Page 21 - Conversion Danfoss MSLC/MSLD

19 Oil pumps Conversion Danfoss MSLC/MSLD ➨ BFP Service Danfoss oil pumps – older series Relevant Danfoss types Type Code no. 1-2 pipe Type Code no. Comments/accessories MSLC 032 071B4101 1 ➨ BFP 21 R3 071N0171 1) 2) + cable, L = 710 mm: 071G0204 MSLC 032 071B5101 1 ➨ BFP 21 L3 071N0170 1) 2) MSLC 0...

Page 22 - Conversion Danfoss MS

20 Oil pumps Conversion Danfoss MS ➨ BFP Service Danfoss oil pumps – older series Relevant Danfoss types Type Code no. 1-2 pipe Type Code no. Comments/accessories MS 10 L3 071G0125 1 + 2 ➨ BFP 20 L3 071N0168 2) MS 10 R3 071G0123 1 + 2 ➨ BFP 20 R3 071N0169 2) MS 10 L3 071G0153 1 + 2 ➨ No repl . MS 10...

Page 24 - Conversion Danfoss BFP

22 Oil pumps Conversion Danfoss BFP ➨ BFP Service BFP – standard pump Relevant Danfoss types Type Code no. 1-2 pipe Type Code no. Comments/accessories BFP 11 L3 071N0101 2 ➨ BFP 11 L3 071N0141 3) BFP 21 L3 071N0102 2 ➨ BFP 21 L3 071N0170 BFP 11 L3 071N0103 2 ➨ BFP 21 L3 071N0170 BFP 21 L3 071N0104 2...

Page 38 - Conversion Suntec

36 Oil pumps Conversion Suntec ➨ BFP Service Suntec Danfoss oil pumps Type Code no. 1-2 pipe Type Code no. Comments/accessories AN47A 13261P 2 BFP 20 R3 071N0169 AN47D 13391P 2 BFP 20 L3 071N0168 AN47C 13421P 2 BFP 20 L3 071N0168 AN47B 13951P 2 BFP 20 R3 071N0169 AN47A 72163P 2 BFP 20 R3 071N0169 + ...

Page 43 - Conversion Eckerle

41 Oil pumps Conversion Eckerle ➨ BFP Service Eckerle ➨ Danfoss oil pumps Old designation New designation ➨ Type Code no. Comments/accessories UNI 1 .1 L5 L64W UNI-E 2 .1 L1 L64 ➨ BFP 20 L3 071N0168 Eckerle: G 1 / 8 in S+R UNI 1 .2 L1 L64-50 UNI 2 .12 L1 L64 ➨ BFP 21 L3 071N0170 UNI 1 .2 L5 L14 UNI ...

Page 50 - Conversion Delta

48 Oil pumps Conversion Delta ➨ BFP Service Delta Relevant Danfoss types Type Code no. 1-2 pipe Type Code no. Comments/accessories V V1LR2 4 (or 5) 2 ➨ BFP 20 L3 071N0168 V V1LR1 4 (or 5) 1 ➨ BFP 20 L3 071N0168 2) V V1LL2 4 (or 5) 2 ➨ BFP 20 L3 071N0168 V V1LL1 4 (or 5) 1 ➨ BFP 20 L3 071N0168 2) V V...

Page 55 - Spare Parts and Accessories RSA/RSH

53 Oil pumps Spare Parts and Accessories RSA/RSH Description Pump type/size Code no. Content Filter Filter RSA RSA 28/40/60, RSL 050 070-0032 Filter, diaphragm, gasket RSA 95/125 070-0033 Filter, diaphragm, gasket Filter RSH RSH 32 070-0034 Filter, diaphragm, gasket RSH 63/95/125 070-0035 Filter, di...

Page 57 - Accessories – BFP; Bush and screws

55 Oil pumps Accessories – BFP Bush and screws Bush, screws and flange Code no . 071B0011 Code no . 071N0047

Page 60 - Dimensions – BFP 41

Page 61 - Dimensions – BFP 52 E

Page 62 - bypass washer; RSA

60 Oil pumps Changeover between 1- and 2-pipe operation. Filter replacement (H) Note ! Shaft rotation, location of nozzle outlet and other connections are seen from shaft end . BFP 10/11 type 3, 5 2-pipe operation: 1-pipe operation: Screw (A) without bypass washer bypass washer fitted on screw (A) R...

Page 64 - Pressure adjustment; Connections – RSA

62 Oil pumps P 1 Pressure adjustment S Suction inlet G 1 / 4 R Return outlet G 1 / 4 P Pressure outlet G 1 / 8 P n Pressure gauge port G 1 / 8 Connections – RSA

Page 67 - Connections – BFP 41

65 Oil pumps P 1 Pressure adjustment S Suction inlet G 1 / 4 R Return outlet G 1 / 4 E Nozzle outlet G 1 / 8 P Pressure gauge port G 1 / 8 V Vacuum gauge port G 1 / 8 H Filter Connections – BFP 41 Type 3 and 5

Page 68 - Connections – BFP 52E

66 Oil pumps Connections – BFP 52E Type 3 and 5 P 1 Pressure adjustment stage 1 P 2 Pressure adjustment, stage 2 S Suction inlet G 1 / 4 R Return outlet G 1 / 4 E Nozzle outlet G 1 / 8 P Pressure gauge port G 1 / 8 V Vacuum gauge port G 1 / 8 H Filter

Page 69 - Oil nozzles; STED

67 Oil nozzles 2. Oil nozzles Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 70 - Danfoss Oil Nozzles Programme

68 Oil nozzles Danfoss Oil Nozzles Programme • Capacities from 0.3 to 35 USgal/h • EN standardised from 1.46 to 6.55 kg/h • 30°/45°/60°/80°spray angles • H/S/B/N spray patterns • HFD/HD and SFD/SD round headed nozzles in Stainless Steel Hollow Spray Pattern The hollow spray pattern is represented in...

Page 71 - Brass Nozzles; Hollow spray pattern

69 Oil nozzles Brass Nozzles – Type OD-H Hollow spray pattern USgal/h Type OD (Hollow) kg/h 45° 60° 80° 0 .30 030H6102 030H8102 1 .15 0 .35 030H6103 030H8103 1 .35 0 .40 030H6904 030H8904 1 .46 0 .45 030H6906 030H8906 1 .66 0 .50 030H4908 030H6908 030H8908 1 .87 0 .55 030H4910 030H6910 030H8910 2 .1...

Page 72 - Solid spray pattern

70 Oil nozzles Brass Nozzles – Type OD-S Solid spray pattern USgal/h Type OD (Solid) kg/h 30° 45° 60° 80° 0 .30 030F6102 030F8102 1 .15 0 .35 030F6103 030F8103 1 .35 0 .40 030F4904 030F6904 030F8904 1 .46 0 .45 030F4906 030F6906 030F8906 1 .66 0 .50 030F3108 030F4908 030F6908 030F8908 1 .87 0 .55 03...

Page 73 - Semi-Solid spray pattern

71 Oil nozzles Brass Nozzles – Type OD-B Semi-Solid spray pattern USgal/h Type OD (Semi-solid) kg/h 45° 60° 80° 0 .60 030B0103 030B0203 2 .37 0 .65 030B0054 030B0104 030B0204 2 .67 0 .75 030B0055 030B0105 030B0205 2 .94 0 .85 030B0056 030B0106 030B0206 3 .31 1 .00 030B0057 030B0107 030B0207 3 .72 1 ...

Page 76 - Steel nozzles

74 Oil nozzles Hollow spray pattern USgal/h Type HFD/HD (Hollow) kg/h 45° 60° 80° 0 .40 030H4004 030H6004 030H8004 1 .5 0 .45 030H4006 030H6006 030H8006 1 .68 0 .50 030H4008 030H6008 030H8008 1 .87 0 .55 030H4010 030H6010 030H8010 2 .06 0 .60 030H4012 030H6012 030H8012 2 .24 0 .65 030H4014 030H6014 ...

Page 77 - – European Market

75 Oil nozzles Conversion oil burner nozzles of other makes -> Danfoss oil burner nozzles – European Market Delavan Relevant Danfoss types Type 1. choice 2. choice Comments/accessories A ➨ Danfoss H Danfoss HFD/HD B ➨ Danfoss S Danfoss SFD/SD W ➨ Danfoss B – Steinen Relevant Danfoss types Type 1....

Page 78 - – Other Markets

76 Oil nozzles Conversion oil burner nozzles of other makes -> Danfoss oil burner nozzles – Other Markets Delavan Relevant Danfoss types Type 1. choice 2. choice Comments/accessories A ➨ Danfoss H Danfoss Hago H B ➨ Danfoss S Danfoss Hago B W ➨ Danfoss B Danfoss Hago W, SS Steinen Relevant Danfos...

Page 79 - Dimensions

Page 82 - Marking and lid colour of the Danfoss oil nozzles; Marking of the LE-nozzles

80 Oil nozzles Marking and lid colour of the Danfoss oil nozzles 0 .60 60 o S DANFOSS S-nozzle, red lid, white lettering 0 .55 60 o S DANFOSS S LE-nozzle, green lid, white lettering 0 .75 60 o H DANFOSS H-nozzle, blue lid, white lettering 0 .75 60 o H DANFOSS H LE-nozzle, green lid, white lettering ...

Page 83 - Oil burner controls

81 Oil burner controls 3. Oil burner controls Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 85 - OBC 80 series – Standard types

83 Oil burner controls OBC 80 series – Standard types Type Code No. Pre-purge/ Pre-ignition t1/t3* Post-ignition t2n Interval V1-V2 t4 Safety time t2 maks. Post-purge t8 Remote alarm Remote reset OBC 81 .10 057H8101 13 15 - 10 - - - OBC 81A .10 057H8108 13 15 - 10 - ✓ ✓ OBC 81A .12 057H8106 13 5 - 1...

Page 86 - OBC 80 series

84 Oil burner controls Conversion Danfoss 057F/H/L/BHO ➨ OBC 80 series Older Danfoss series Relevant Danfoss types Type Code no. Type Code no. Comments/accessories 57F1 057F0001 ➨ OBC 82 .10 057H8102 + 057H7224 57F3 057F0003 ➨ OBC 82 .10 057H8102 57H1 057H0062 ➨ OBC 82 .10 057H8102 57H1 057H0072 ➨ O...

Page 89 - Conversion Danfoss BHO 60/70 series

87 Oil burner controls Conversion Danfoss BHO 60/70 series ➨ OBC 80 series BHO 60 and 70 series Relevant Danfoss types Type Code no. Type Code no. Comments/accessories BHO 61A 057H7031 ➨ OBC 82A .12 057H8107 BHO 61 057H7032 ➨ OBC 82 .10 057H8102 BHO 62 057H7034 ➨ OBC 82 .10 057H8102 BHO 62D 057H7035...

Page 90 - Conversion controls other makes

88 Oil burner controls Conversion controls other makes ➨ OBC 80 series Siemens/ Landis & Stäfa Relevant Danfoss types Type Type Code no Comments LOA 21 .171B27 OBC 82 .10 057H8102 LOA 21 .173A27 OBC 82A .12 057H8107 If terminal 6 is used for ignition use OBC 82 .10 LOA 22 .171B27 OBC 82 .10 057H...

Page 92 - Oil burner control

90 Oil burner controls Dimensions Oil burner control with base Cable entry Base 057H7210 057H7211 Cable entry 057H7211 Cable entry 57H7212 L: see table page 94

Page 93 - Flame sensors; Ultraviolet flame sensor UV

91 Oil burner controls Flame sensors Ultraviolet flame sensor UV Flange 300 mm cable 400 mm cable 500 mm cable Code no . 057H1040 057H1041 057H1042 UV1 Normal sensitivity Flange Code no . 057H7051 057H7061

Page 95 - Service

93 Oil burner controls Service Content Service kit 057H7224 057H7210 057H7211 057H7212 057H7287 057H7271 057H7272 –

Page 97 - Flash codes

95 Oil burner controls Flash codes Event Code False light 2 flashes No flame when safety time elapses 3 flashes More than three restarts in the same cycle 4 flashes Max . waiting time on preheater overrun (10 min) 5 flashes Supply voltage above 264 V a .c . 6 flashes Under voltage 8 flashes Applicat...

Page 98 - Ignition units

96 Ignition units 3. Ignition units Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 99 - Introduction

97 Ignition units Ignition/units Introduction When a Danfoss ignition transformer or an elec- tronic ignition unit must be replaced, please proceed according to the following table . Ignition transformers are stated to the left and ignition unit EBI, which must be used, to the right . When replacing...

Page 100 - Danfoss' electronic ignition units; EBI4 Series

98 Ignition units Danfoss' electronic ignition units EBI4 Series Electronic ignition units for oil burners • ED 33% at 60°C • 1or 2 pole ignition • Complies with the RoHs and WEEE directives • 230 V or 120 V EBI4 C Series Electronic ignition units for constant ignition • ED 100% at 35°C • 1 or 2 pol...

Page 101 - Conversion Danfoss EBI

99 Ignition units Conversion Danfoss EBI EBI4 Service EBI Series Relevant Danfoss types Type Code no. Type Code no. Comments/accessories EBI 052F0030 EBI4 M S 052F4045 EBI 052F0036 EBI4 052F4031 EBI 052F0037 EBI4 M S 052F4045 EBI 052F0052 EBI4 CM S 052F4047 EBI 052F0058 EBI4 052F4031 EBI 1P 052F0040...

Page 102 - Conversion Danfoss EBI4

100 Ignition units Conversion Danfoss EBI4 EBI4 Service EBI4 Series Relevant Danfoss types Type Code no. Type Code no. Comments/accessories EBI4 052F4030 EBI4 M S 052F4045 EBI4 052F4031 EBI4 052F4031 EBI4 052F4041 EBI4 M S 052F4045 EBI4 052F4037 EBI4 M S 052F4045 EBI4 1P 052F4040 EBI4 1P S 052F4046 ...

Page 103 - Conversion Danfoss transformers 052L series

101 Ignition units Conversion Danfoss transformers 052L series EBI4 Service 52L Relevant Danfoss types Type Code no. Type Code no. Comments/accessories 52L 052L0000-03 EBI4 052F0063 52L 052L0005 EBI4 052F0063 52L 052L0007-09 EBI4 052F0063 52L 052L0014-15 EBI4 052F0063 52L 052L0017 EBI4 052F0063 52L ...

Page 105 - Conversion ignition units other makes EBI4 service

103 Ignition units Conversion ignition units other makes EBI4 service Satronic/Honeywell Relevant Danfoss types Type Type Code no. Comments/accessories ZT 930, 2-pole EBI4 052F4031 ZT 801, 2-pole EBI4 052F4031 ZT 900, 2-pole EBI4 052F4031 ZT 931, 1-pole EBI4 1P 052F4044 ZT 812, 1-pole EBI4 1P 052F40...

Page 108 - Secondary front connection

106 Ignition units Dimensions EBI4 EBI4 M, EBI4 CM, EBI4 HPM EBI4 1P, EBI4 C1P, EBI4 HP1P a: Lefthand secondary connectionb: Righthand secondary connectionc: Earth terminal a + b+ c a + b + c b + c Secondary front connection Bush, secondary Primary plug

Page 109 - Secondary top connection

107 Ignition units Dimensions EBI4 EBI4 CM, EBI4 HPM EBI4 1P a: Lefthand secondary connectionb: Righthand secondary connectionc: Earth terminal a + b + c a + b + c b + c Secondary top connection Bush, secondary Primary plug

Page 110 - EBI4 Service Kits; The EBI4 Service Kits are used; Example 1

108 Ignition units EBI4 Service Kits The EBI4 Service Kits are used when replacing ignition units of the EBI Series . Example 1 Example 2 Example 3 Service Code no. Service kits 052F4045 EBI4 M S 052F4046 EBI4 1P S 052F4047 EBI4 CM S 052F4048 EBI4 C1P S

Page 111 - transformer or another make .

109 Ignition units Service The EBI4 sets 052F0061 and 052F0063 are used, for example, when replacing a Danfoss type 52L ignition transformer or another make . Content Service set 052F0063 1 × Service set 052F0061 1 × Primary cable 1 × EBI4 Content Accessory set 052F0061 2 × Ignition cables with ∅ 4 ...

Page 113 - Oil preheaters; can also be purchased from an oil burner stockist .

111 Oil preheaters Oil preheaters If the preheater needs replacing, consult the burner manufacturer . If a standard preheater is involved, it can also be purchased from an oil burner stockist . Conversion FPHB/FPHE FPHB/FPHE Service FPHB/FPHE preheaters Relevant Danfoss types Type Code no. Type Code...

Page 116 - FPHE LE

114 Oil preheaters Dimensions FPHE LE * Thread (see code no .) **Neck diameter (see code no .)

Page 118 - Easy access to information; On; Service manual; Keep customers

Easy access to information On burner.danfoss.com you can find all relevant tools, instructions, datasheets and brochures to keep you up to date. Our Service Manual is intended as an aid in your daily work. We therefore hope that the manual will make your work with Danfoss Burner Components easier. S...