3M 800af-s - Manuals

2 Contents – 800af-s Stainless Steel Adjustable Case Sealer (1) 800af-s Stainless Steel Adjustable Case Sealer, Type 10500 (1) Tool/Spare Parts Kit (1) Instruction and Parts Manual Scotch T ® , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment Warranty and...

3 Important Safeguards Explanation of Signal Word Consequences Indicates a potentially hazardoussituation, which, if not avoided,could result in death or seriousinjury and/or property damage. WARNING: Indicates a potentially hazardoussituation, which, if not avoided,may result in minor or moderatein...

4 Important Safeguards (Continued) Figure 1-1 – Replacement Labels/3M Part Numbers Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . Replacement part numbers for individual labels are shown in Figures 1-1, or a label kit,...

6 Skill 1 - Machine Operator This operator is trained to use the machine with themachine controls, to feed cases into the machine,make adjustments for different case sizes, to changethe tape and to start, stop and restart production. Important – the factory manager must ensure that the operator has ...

7 Specifications (continued) 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 Amp (440 watts) Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM 75 liter/minute @ 21° C., 1.01 bar maximum at maximum cycle rate. A pressure regulator/filter is included. The machine is equipped with two 1/6 ...

8 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD Specifications (Continued) (continued) 3. Operating Conditions: Use in a relatively clean environments at 5 o to 40 o C [40 o to 105 o F] with clean, dry boxes. Important – Machine should not be washed down . 4. Tape: Scotch ® pressure-sensitive film box sea...

9 (continued) DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA: BOX LENGTH IN DIRECTION OF SEAL MUST BE GREATER THAN .6 BOX HEIGHT If any of the above criteria are not met boxes should be test run to assure proper machine performance. Specifications (Continued) 9. Box Weight and Size Capacit...

10 Specifications (Continued) Dimensions are listed on the following page.

11 10. Machine Dimensions: W L1 L2 H B F Minimum mm 985 1920 3445 1575 - 2185 610 - 890 825 [inches] [38.75] [75.63] [135.63] [62 - 86] [24 - 35] [32.5] Maximum mm 985 1920 3445 1575 - 2185 610 - 890 825 [inches] [38.75] [75.63] [135.63] [62 - 86] [24 - 35] [32.5] Weight – 410 kg [900 lbs.] crated (...

12 Installation and Set-Up Machine Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred duringtransit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representativ...

13 Installation and Set-Up (Continued) Figure 2-1 – Installation and Set-Up Figure 2-2 – Lower Tape Drum Bracket Position

14 Installation and Set-Up (Continued) 8. Install case sealer in production line. When installing the case sealer, be sure to observe the following guidelines.a. Case sealer must be installed level – it is not designed to convey boxes uphill.b. Infeed conveyor must convey boxes to case sealer at a s...

15 Installation and Set-Up (Continued) 11. Box size capacity (height) – at its factory setting, the case sealer handles box sizes up to620 mm [24-1/2 inches] maximum height. Iflarger capacity is needed, the machine can beadjusted to accommodate up to 725 mm [28-1/2inches] high boxes. Refer to "S...

16 Operation Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the 800af casesealer. Also see Figures 3-1 and 3-2 in Section II for taping head components. Figure 3-1 – Case Sealer Components • To reduce the risk associated with mechanical and electrical ha...

17 Operation (Continued) Figure 3-2 – Controls, Valves and Switches 1 Electrical "On/Off" Switch The box drive belts are turned on and off (offbutton is red) with the electrical switch on theside of the machine guard at the infeed end. Note – The air valve has provisions for lockout/tagout a...

19 Operation (Continued) Tape Loading/Threading – Upper Taping Head See Section II Tape Loading/Threading – Lower Taping HeadWith Tape Drum On Taping Head See Section II Tape Loading/Threading – Lower Taping HeadWith Alternate Outboard Tape Drum 1. Raise upper taping head high enough to allow cleara...

20 Operation (Continued) Figure 3-5 – Tape Threading With Alternate Outboard Tape Drum Figure 3-6 – Box Size Set-Up Box Size Set-Up Figure 3-6 Open the side drive belts and raise the upper headassembly to accommodate the desired box widthand height. Move the compression rolls as wide as possible.

21 Operation (Continued) Figure 3-7 – Box Size Set-Up Figure 3-8 – Box Size Set-Up Figure 3-7 Place a product filled box 55 to 65 mm [2-1/4 to2-1/2 inches] into the exit end of the machine withthe top flaps folded as shown. Crank the upper head down until is just contacts thetop of the box. Crank th...

22 Operation (Continued) Figure 3-9 – Box Size Set-Up Figure 3-10 – Box Size Set-Up Figure 3-9 Place box at infeed end of machine and push intomachine until it is taken away by drive belts. Figure 3-10 Adjust compression rollers. Run box throughmachine and stop when adjacent to compressionrollers. M...

23 Operation (Continued) Figure 3-12 – Box Size Set-Up Figure 3-11 – Box Size Set-Up Figure 3-11 Run several test boxes through the machine, andobserve the flap kicking action. Adjust the kickercam so the kicker "kicks" earlier or later as required(refer to figure 3-8). In general, it is bet...

24 Operation (Continued) Note - Box drive motors are designed to run at a moderate temperature of 40° C [104° F]. In some cases they may feel hot to the touch. Adjustment of the machine or taping heads are described in the "Adjustment"section of this manual. IMPORTANT – If drive belts are al...

25 Operation (Continued) Box Jams If a box is improperly fabricated or filled, if the machine is mis-adjusted for the box being run, or if boxes enterthe machine incorrectly, a box jam may occur. To clear a box jam, follow these steps: 1. Determine cause of box jam so corrective action can be taken ...

26 Maintenance The case sealer been designed for long, trouble freeservice. The machine will perform best when itreceives routine maintenance and cleaning. Machinecomponents that fail or wear excessively should bepromptly repaired or replaced to prevent damage toother portions of the machine or to t...

27 Maintenance (Continued) Drive Belt Replacement/Tension Adjustment Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. REPLACEMENT – STEPS 1-11TENSION ADJUSTMENT – STEPS 1, 2, 4-6, 10 & 11 Figure 4-2 1. Raise upper taping head to its fully raise...

28 Maintenance (Continued) 9. Important – Before installing new drive belt, check belt inside surface for drive direction arrows and install belt accordingly. If no arrows are shown, belt may be installed either way. Install new belt around drive rollers and insert splicing pin. Pin must not extend ...

29 Maintenance (Continued) Circuit Breaker The case sealer is equipped with a circuit breakerwhich trips if the motors are overloaded. Locatedinside the electrical control box on the side of themachine, the circuit breaker has been pre-set at2.2 Amps and requires no further maintenance. Air Line Fil...

31 Figure 5-2 – Upper Taping Head Leveling Adjustments (Continued) Upper Taping Head Leveling If the upper taping head is not horizontal, it can be leveled by adjusting the self-locking nut. 1. Loosen the five bolts on each side of crossbar shown in Figure 5-2A. 2. Remove access cover as shown in Fi...

32 Adjustments (Continued) Gate Pressure Regulator Figure 5-3 The gate air pressure is controlled by a regulatormounted under the machine frame. This providesadjustment of the gate lifting force. When light weightboxes are being run the gate pressure can bereduced to minimize lifting of the box. Gat...

34 Special Set-Up Procedure Changing Drive Belt Height The drive belt assemblies can be raised 50 mm[2 inches] to provide better conveying of tall boxes. This change increase the minimum box heightthat can be taped to 190 mm [7-1/4 inches]. DISASSEMBLY – Figure 6-1 1. Using the height adjustment cra...

35 Special Set-Up Procedure (Continued) Outer Column Re-Positioning (Refer to Figure 6-4) Moving the outer columns up one set of mounting holes increases the maximum box size handled by the casesealer from 620 mm [24-1/2 inches] to 725 mm [28-1/2 inches]. To move the outer columns up one set of moun...

37 Troubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting" for taping head problems. Note – Adjustment of the machine or taping heads are described in "Adjustments", Section I and II of this manual ...

38 Troubleshooting (Continued) Troubleshooting Guide Problem Flap kicker kicks at wrong time Gate does not raise to stop nextbox Gate retracts too soon/kicker doesnot kick Two boxes are taped together Cause Kicker cam improperly set Air cylinder flow controls out ofadjustment Too much air pressure o...

39 Pneumatic Diagram Figure 7-1 – Pneumatic Diagram • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads WARNING

40 Electrical Diagram Figure 7-2 – Electrical Diagram • To reduce the risk associated with mechanical and electrical hazards: – Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads WARNING

43 Spare and Miscellaneous Parts Spare Parts The following parts are normal wear items and should be ordered and kept on hand as used. Qty. Ref. No. Part Number Description 2 10472-66 (Sec. I ) 78-8076-4865-0 Belt – Drive W/Pin Qty. Ref. No. Part Number Description 1 A4-14-12 (Sec. II ) 78-8060-8237...

44 Options/Accessories Part Number Option/Accessory 70-0064-0379-7 Caster Kit Attachment 78-8060-8156-4 AccuGlide SST 2 Inch Upper Taping Head, Type 18900 78-8060-8157-2 AccuGlide SST 2 Inch Lower Taping Head, Type 18900 For additional information on the options/accessories listed below, contact you...

45 Replacement Parts – Illustrations and Parts Lists 800af-s Stainless Steel Adjustable Case Sealer, Type 10500 (2 Inch Width Taping Heads) Frame Assemblies 1. Refer to Frame Assemblies Figure to find all the parts illustrations identified by figure numbers. 2. Refer to the Figure or Figures to dete...

49 Figure 10463 Ref. No. 3M Part No. Description 10463-1 78-8134-2099-5 Column - Outer 10463-2 78-8134-1907-0 Plate - Column Mounting 10463-3 78-8060-8332-1 Screw - Soc.Hd. M8x16 10463-4 78-8060-8308-1 Washer - Flat, M8 10463-5 78-8134-2100-1 Plate - Nut Stop 10463-6 78-8134-1911-2 Screw - M5x12 104...

51 Figure 10464 Ref. No. 3M Part No. Description 10464-1 78-8134-2113-4 Support - Upper Head 10464-2 78-8076-4823-9 Cover - Rear 10464-3 78-8134-2083-9 Screw - Soc.Hd, M5x20 10464-4 78-8134-2114-2 Frame - Upper, Right 10464-5 78-8134-2115-9 Frame - Upper, Left 10464-6 78-8134-2000-3 Screw - M5x10 10...

55 Figure 10467 Ref. No. 3M Part No. Description 10467-1 78-8134-1928-6 Housing - Wire 10467-2 78-8076-4702-5 Grommet /28 10467-3 78-8060-8332-1 Screw - Soc.Hd, M8x16 10467-4 78-8134-2130-8 Strap - Wire 10467-5 78-8060-8300-8 Screw - Hex.Hd, M5x10 10467-6 78-8060-8303-2 Washer - Flat, M5 10467-7 78-...

57 Figure 10473 (Page 1 of 2) Ref. No. 3M Part No. Description 10473-1 78-8091-0424-9 Filter/Regulator Assy 10473-2 26-1014-4558-8 Filter/Regulator W/Metal Bowl 10473-3 78-8060-7899-0 Nipple RA 012 1/4"-1/4" 10473-4 78-8091-0715-0 Valve - EVHS-4500-F02-X116 10473-5 78-8060-7900-6 Union RA 02...

61 Figure 10468 Ref. No. 3M Part No. Description 10468-1 78-8134-2133-2 Tape Drum Bracket Assy, Top 10468-2 78-8134-1934-4 Tape Drum Bracket Assy, Bottom 10468-3 78-8134-2334-6 Bracket - Tape Drum, Upper 10468-4 78-8134-1936-9 Bracket - Tape Drum, Lower 10468-5 78-8070-1568-6 Cap - Bracket 10468-6 7...

63 Figure 10469 Pos. Code Description 10469-1 78-8060-8156-4 AccuGlide SST, Upper, 2 Inch – Taping Head 18900 Type 18900 10469-3 78-8134-2325-4 Spacer Note – See Section II of this manual for taping head parts .

67 Figure 10471 (Page 1 of 4) Ref. No. 3M Part No. Description 10471-1 78-8134-2134-0 Bed - Conveyor 10471-4 78-8060-8480-8 Pad -Foot 10471-5 78-8134-1994-8 Screw - Hex.Hd, M8x30 10471-6 78-8060-8320-6 Nut - Self Locking, M8 10471-8 78-8060-8481-6 Label - Height 10471-9 78-8060-8196-0 Clamp - Outer ...

69 Figure 10471 (Page 2 of 4) Ref. No. 3M Part No. Description 10471-32 78-8134-2145-6 Plate 10471-33 78-8060-8204-2 Screw - Hex.Hd, M6x12 10471-35 78-8060-8298-4 Screw - Soc.Hd, M6x12 10471-36 78-8134-2145-6 Conveyor Assy - Rear 10471-37 78-8134-2146-4 Cover - Rear 10471-38 78-8060-7693-7 Roller /3...

76 800af-s Adjust able Case Sealer Figure 10472/1of 2

79 Figure 10472 (Page 2 of 2) Ref. No. 3M Part No. Description 10472-46 78-8060-8335-4 Washer - Triple, M8 10472-47 78-8060-8320-6 Nut - Self Locking, M8 10472-48 78-8134-2212-4 Wrap Pulley Assy 10472-49 78-8076-5106-8 Idler Pulley Assy 10472-50 78-8023-2544-5 Bearing - 6203-2RS 10472-51 78-8023-241...

81 Figure 10476 Ref. No. Code Description 10476-1 78806076317 Connector 3/8" 10476-2 78807652595 Sleeving - /12, 650mm 10476-3 78806076267 Connector PG11 10476-4 78806078776 Housing - plug, vertical 10476-5 78806078750 Plug - male 10476-7 78809104330 Cable 3x1,5 - 5mt, 1ph 10476-10 78813422611 M...

84 Figure 10475 (Page 2 of 2) Ref. No. 3M Part No. Description 10475-25 78-8060-8298-4 Screw - Soc.Hd, M6x12 10475-26 78-8060-8312-3 Washer - Flat, M6 10475-27 78-8060-8330-5 Screw - Flat Hd, M5x12 10475-28 78-8134-2085-4 Nut - Self Locking, M5 10475-29 78-8060-8303-2 Washer - Plain, M5 10475-30 78-...