3M 7685-S-8 - Manuals

78-8119-6018-2 Rev C 5 3.3 Wrap ground braid around cable tape shield one complete wrap, trim excess to prevent overlap and secure in place with constant force spring. Wrap spring in same direction as ground braid (Figure 4). Cinch (tighten) the spring after wrapping the final winding. 3.4 Select se...

6 78-8119-6018-2 Rev C 4.0 Install Lug or Connector 4.1 Check to insure 3M™ Cold Shrink QT-III Silicone Rubber Termination assembly fits over the selected lug or connector. If lug or connector (Figure 6) will not fit through the termination core, clean the insulation (per Step 5.0) and slide termina...

78-8119-6018-2 Rev C 7 6.0 Install Termination 6.1 Slide the termination body onto the cable and remove core. Pull while unwinding, counter-clockwise, starting with the loose end (Figure 7). Make sure the termination body (not the core) is butted up to the edge of the vinyl tape marker previously ap...

8 78-8119-6018-2 Rev C Instructions for Wire Shielded Cable 7.0 Prepare Cable 7.1 Check to be sure cable size fits within kit size range as shown in Table 1. 7.2 Prepare cable using dimensions shown in Figure 8 and 9. Refer to Table 3 for semi-con cutback dimension. BE SURE TO ALLOW FOR DEPTH OF TER...

78-8119-6018-2 Rev C 9 8.0 Install Ground Braid 8.1 Select a Scotch® Mastic Strip 2230 from kit and remove white release liners. Using light tension, apply a SINGLE WRAP of mastic around the cable jacket 1/4" (6 mm) from cut edge (Figure 10). Cut off excess. Semi-Con 1 ST Scotch ® Mastic Strip 2...

78-8119-6018-2 Rev C 11 9.0 Install Lug or Connector 9.1 Check to insure 3M™ Cold Shrink QT-III Silicone Rubber Termination assembly fits over the selected lug or connector. If lug or connector (Figure 14) will not fit through the termination core, clean the insulation (per Step 10.0) and slide term...

12 78-8119-6018-2 Rev C 11.0 Install Termination 11.1 Slide the termination body onto the cable and remove core. Pull while unwinding, counter-clockwise, starting with the loose end (Figure 15). Make sure the termination body (not the core) is butted up to the edge of the vinyl tape marker previousl...

78-8119-6018-2 Rev C 13 Instructions for UniShield® Shielded Cable 12.0 Prepare Cable 12.1 Check to be sure cable size fits within kit size range as shown in Table 1. 12.2 Prepare cable using dimensions shown in Figure 16, 17 and 18. Refer to Table 4 for dimension [A]. BE SURE TO ALLOW FOR DEPTH OF ...

14 78-8119-6018-2 Rev C 12.4 Remove constant force spring. Carefully bend shield wires back upon cable jacket 1 1/2" (38 mm). Cut excess shield wire and discard (Figure 17). 1 1/2 (38 mm) Semi-Conductive Jacket Fold Back Shield Wires Depth Of T erminal Lug + Growth Allowance [A] + 3” (76 mm) Fig...

78-8119-6018-2 Rev C 15 13.0 Install Ground Braid 13.1 Select a Scotch® Mastic Strip 2230 from kit and remove white release liners. Using light tension, apply a SINGLE WRAP of mastic around the cable semi-conductive jacket 1/4" (6 mm) from shield wires ( Figure 19 ). Cut off excess. Semi-Con Shi...

16 78-8119-6018-2 Rev C 13.3 Wrap ground braid around cable shield wires one complete wrap, trim excess to prevent overlap and secure in place with constant force spring. Wrap spring in same direction as ground braid (Figure 21). Cinch (tighten) the spring after wrapping the final winding. 13.4 Sele...

78-8119-6018-2 Rev C 17 14.0 Install Lug or Connector 14.1 Check to insure 3M™ Cold Shrink QT-III Silicone Rubber Termination assembly fits over the selected lug or connector. If lug or connector (Figure 23) will not fit through the termination core, clean the insulation (per Step 15.0) and slide te...

18 78-8119-6018-2 Rev C 16.0 Install Termination 16.1 Slide the termination body onto the cable and remove core. Pull while unwinding, counter-clockwise, starting with the loose end (Figure 24). Make sure the termination body (not the core) is butted up to the edge of the vinyl tape marker previousl...

78-8119-6018-2 Rev C 19 Tooling Index Lug and Crimping Information for 3M™ Scotchlok™ Copper Lugs 30014 thru 30045One hole 31036 thru 31068One hole-long barrel Cable Size AWG/ kcmil Stud Size (in.) 3M™ Scotchlok™ Copper Lug Number Crimping Tool-Die Sets (Minimum Number Of Crimps) Burndy Corporation ...

20 78-8119-6018-2 Rev C Tooling Index Lug and Crimping Information for 3M™ Scotchlok™ Copper/Aluminum Lugs 40016 thru 40079 One hole 40132 thru 40178 Two hole Cable Size A WG/ kcmil Stud Size (in.) 3M™ Scotchlok ™ Lug Number Crimping Tool-Die Sets (Minimum Number Of Crimps) Burndy Corporation Thomas...

3M, Scotch and Scotchlok are trademarks of 3M Company. UniShield is a registered trademark of General Cable Technologies Corporation. Important Notice All statements, technical information, and recommendations related to 3M's products are based on information believed to be reliable, but the accurac...