3M 39800 - Manuals - manualsarea.com

Page 3 - Helpline; Replacement Parts; Section 7 of this manual, Illustrated Parts Breakdown.; M/Tape Dispenser Parts; Replacement Parts and Service Information; M Packaging Systems Division

To Our Customers: This is the 3M-Matic  /AccuGlide  /Scotch  brand equipment you ordered. It has been set up and tested in the factory with Scotch brand tapes. If technical assistance or replacement parts are needed, call or Fax the appropriate number listed below. Technical Assistance 3M-Match...

Page 5 - Copyright; Revision History; Revision B revised pages include:; Page; Title Page

3M-Matic  800rf Case Sealer Revision History Copyright  1999, 3M IPC. All rights reserved. i 3M-Matic  800rf Service Manual Revision History The original issue of this manual and subsequent revisions are identified as follows: Issue date (Rev. A): 12/98, (Rev. B): 9/99 Revision B revised pages in...

Page 6 - This page intentionally left blank.; ii

Page 7 - Table of Contents

Section 1. Description and Specifications 1-1. Intended Use ............................................................................................................................................. 1-1 1-2. Description ................................................................................

Page 8 - Section 5. Theory of Operation; iv

3-17. Counter-Balance Pressure Regulator ...................................................................................................... 3-14 3-18. Case Top Sensitivity ...............................................................................................................................

Page 11 - Safety Information; Warning Label; Warning; The taping heads are equipped with an

3M-Matic  800rf Case Sealer Safety Information Copyright  1999, 3M IPC. All rights reserved. vii Warning Label The WARNING Sharp Knife label, shown in Figure 1, is attached to the orange cut-off knife guard on both taping heads. The label warns the operator and service personnel of the very sh...

Page 12 - Tape Threading Label

Safety Information 3M-Matic  800rf Case Sealer viii Copyright  1999, 3M IPC. All rights reserved. Tape Threading Label The Tape Threading Label, shown in Figure 3, is attached to the left side of both the upper and lower taping heads. This label provides a convenient tape threading diagram. More d...

Page 13 - Warranty; 00rf Fully Automatic Random Case Sealer; with the following warranties:; Limitation of Liability:; signed by authorized officers of 3M and seller.

3M-Matic  800rf Case Sealer Warranty Copyright  1999, 3M IPC. All rights reserved. ix Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRA...

Page 15 - Description and Specifications

3M-Matic  800rf Case Sealer Description and Specifications Table of Contents 1. Description and Specifications ..................................................................................................................... 1-1 1-1. Intended Use ...................................................

Page 17 - Description and Specifications; Intended Use; Note

1. Description and Specifications 1-1. Intended Use The 3M-Matic Model 800rf Type 39800 Automatic Random Case Sealer with AccuGlide II Taping Heads is designed to accept filled, regular slotted containers from an existing conveyor, fold the top flaps, and apply a C clip of Scotch brand Pres- su...

Page 18 - Description; Caution; Never change operating modes while a box is

1-2. Description The 800rf Case Sealer is controlled from two operator control panels located on the front left side of the case sealer. These control panels (Electrical Control Panel and Pneumatic Control Panel) have the most-used controls within easy reach of the operator. The case sealer is micro...

Page 19 - Do not connect a lubricator or lubricated; Specifications; Box Height

Caution Do not connect a lubricator or lubricated air to this machine. This machine has a non-lubricated air circuit. 3M-Matic  800rf Case Sealer Description and Specifications Copyright  1999, 3M IPC. All rights reserved. 1-3 1-1. Specifications Tape: 3M brand pressure-sensitive film box sealing ...

Page 20 - Case Sealing Rate Approximation Formula; 00rf Case Sealing Rate

Description and Specifications 3M-Matic  800rf Case Sealer 1-4 Copyright  1999, 3M IPC. All rights reserved. 1-1. Case Sealing Rate Approximation Formula To determine the case sealing rate for your application: 1. Obtain a representative sample of boxes in the proportion that will be run through t...

Page 21 - Machine Dimensions; Figure 1-2 shows machine dimensions for the 800rf

1-1. Machine Dimensions Figure 1-2 shows machine dimensions for the 800rf Case Sealer. The dimensions are given in both inches and millimeters. For example, 20.00 inches [508 millimeters] is shown as 20.00 [508]. 3M-Matic  800rf Case Sealer Description and Specifications Copyright  1999, 3M IPC. A...

Page 23 - Installation

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-i Table of Contents 2. Installation ..................................................................................................................................................... 2-1 2-1. General .........

Page 25 - General

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-1 2-1. General The following instructions are presented in the order recommended for installing and setting up the 800rf Case Sealer, as well as for learning the operating functions and adjustments. Following ...

Page 26 - Unpacking; 00rf Case Sealer

2-2 Copyright  1999, 3M IPC. All rights reserved. 2-2. Unpacking ü Note It is the responsibility of the customer to uncrate the case sealer. Lifting equipment (forklift, overhead crane, etc.) is necessary to lift the case sealer from its pallet. The case sealer is delivered in one crate.Perform the...

Page 27 - Setup Procedure

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-3 2-3. Setup Procedure 2-3-1. Case Sealer Bed Height The legs on the case sealer can be adjusted to obtain different bed heights from the factory set-point. The bed height can be set from 25-7/8 inches [657 mm...

Page 29 - Air Pressure Regulators

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-5 2-3-5. Air Pressure Indicator The Pneumatic Control Panel (Figure 2-6) is equipped with an Air Pressure Indicator to show, in red, when the air circuit is energized. The Air Pressure Indicator is located in ...

Page 32 - Tape Loading

2-8 Copyright  1999, 3M IPC. All rights reserved. 2-4. Tape Loading Turn air and electrical supplies off and disconnect before servicing taping heads. Never attempt to work on the taping heads or load tape when the box drive system is running. Each taping head is equipped with an extremely sharp cu...

Page 33 - Top Tape Head Loading; Figure 2-11. Attach Tape to Threading Tool

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-9 2-4-1. Top Tape Head Loading 1. Turn off the Main Disconnect Switch on the Electrical Control Panel. 2. Insert the tape-threading tool downward around the rollers, as shown in Figure 2-10. Figure 2-10. Inser...

Page 35 - Tape Drum Friction Brake; Checkout Inspection

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-11 2-5. Tape Drum Friction Brake 1. Refer to Figure 2-14. Turn the locking nut clockwise to increase the braking force or coun- terclockwise to decrease the force. 2. Adjust the friction brake for the minimum ...

Page 39 - Outputs; Figure 2-18 shows the SLC 500 Programmable; Figure 2-18. SLC 500 Programmable Controller

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-15 2-6-2. Programmable Controller Inputs and Outputs Figure 2-18 shows the SLC 500 Programmable Controller used in the 3M-Matic 800rf Type 39800 Case Sealer. The Programmable Controller is located inside of t...

Page 41 - Table 2-1. Programmable Controller Inputs

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-17 Table 2-1 lists the INPUT LEDs displayed on the Programmable Controller, the names of the input signals that feed the LEDs, and the conditions that cause the LEDs to turn ON or OFF.View the LEDs with the Ma...

Page 44 - Production Line; The 800rf Case Sealer must not be run in a

2-20 Copyright  1999, 3M IPC. All rights reserved. 2-7. Placing 800rf Case Sealer in Production Line When installing the 800rf Case Sealer into a produc- tion line, ensure compliance with the following requirements: • The case sealer must be level. • The customers infeed conveyor may be powered or...

Page 45 - Special Setup Procedure; Turn off electrical power and air supply and

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-21 2-8. Special Setup Procedure 2-8-1. Relocating Pneumatic and Electrical Control Panels Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning this procedu...

Page 46 - Blocks must be capable of supporting the

2-22 Copyright  1999, 3M IPC. All rights reserved. 3. Disconnect the plastic conduit at the Electrical Control Panel, which connects to the Pneumatic Control Panel. This conduit contains the electri- cal wires for the valve solenoids. 4. Slide the left front sliding door all the way to the right to...

Page 47 - Moving Support Brackets and Installing Pneu-

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-23 8. Remove the left and right mainframe brackets that support the Pneumatic Control Panel. Refer to Figure 2-24.a. Remove 8 socket-head screws (6 mm) securing the left support bracket to the case sealer (4 s...

Page 48 - Figure 2-25. Moving Support Brackets for Pneumatic Control Panel

Page 49 - and Bracket Rotated 180°

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-25 Installing Air On/Off Valve/Regulator/Filter 13. Locate the Air On/Off Valve/Regulator/Filter and bracket. 14. Rotate the bracket 180°. a. Remove the lower socket-head screw (4 mm) and loosen the upper scre...

Page 50 - Reconfigured

2-26 Copyright  1999, 3M IPC. All rights reserved. 16. Remove and separate the Air On/Off Valve from the Regulator/Filter.a. Loosen the hex screw in the bracket that holds the two assemblies together. Refer to Figure 2-28. b. Separate the Air On/Off Valve from the Regulator/Filter by removing both ...

Page 53 - Figure 2-33. Moving Support Brackets for Electrical Control Panel

3M-Matic  800rf Case Sealer Installation Copyright  1999, 3M IPC. All rights reserved. 2-28 23. Remove the mainframe bracket and E-Stop switch from the rear left of the machine and install the mainframe bracket at the front right of the case sealer. Refer to Figure 2-33.a. Remove 1 socket-head scr...

Page 54 - Verify Correct Operation

2-30 Copyright  1999, 3M IPC. All rights reserved. 26. Connect the electrical connectors and cables to the Electrical Control Panel.a. Route the electrical connectors and cables through the undercarriage to the rear of the case sealer. b. Connect the large electrical connector and the two smaller i...

Page 55 - Adjustments

Table of Contents 3. Adjustments ................................................................................................................................................... 3-1 3-1. Case Sealer Bed Height ..........................................................................................

Page 57 - Case Sealer Bed Height; Specification

3. 3M-Matic  800rf Case Sealer Adjustments Copyright  1999, 3M IPC. All rights reserved. 3-1 3. Adjustments 3-1. Case Sealer Bed Height Specification Adjust the case sealer bed height so that it is the same height as the conveyor line to which it is attached. Adjustment 1. Raise and support the ca...

Page 58 - Pneumatic Device Factory Set Points

Adjustments 3M-Matic  800rf Case Sealer 3-2 Copyright  1999, 3M IPC. All rights reserved. 3-2. Pneumatic Device Factory Set Points Table 3-1 lists the factory set points for regulator pressure controls, Pneumatic Control Panel mounted speed controls, and cylinder mounted speed controls. The table ...

Page 60 - Main Air Pressure Regulator

Adjustments 3M-Matic  800rf Case Sealer 3-4 Copyright  1999, 3M IPC. All rights reserved. 3-3. Main Air Pressure Regulator Specification The case sealer requires a compressed air supply of 75 140 PSIG [5.2 9.5 BAR] 7.0 SCFM [11.89 m 3 /h, 21 o C, 101 kPa] maximum at maximum cycle rate.The opti...

Page 61 - Side Belt Pressure Regulator; Excessive belt wear occurs when side belts; Side Belts Closure Drive Chain; This is not a routine adjustment. Normally, it is

3M-Matic  800rf Case Sealer Adjustments Copyright  1999, 3M IPC. All rights reserved. 3-5 3-5. Side Belt Pressure Regulator Specification The side belt pressure should be set so that cases are driven smoothly through the sealing process by the belts without the cases being deformed by excessive si...

Page 62 - Side Belts In/Out Rates

Adjustments 3M-Matic  800rf Case Sealer 3-6 Copyright  1999, 3M IPC. All rights reserved. 3-7. Side Belts In/Out Rates This is not a routine adjustment. Normally, it is necessary only after major disassembly or repair of related components. Specification Adjust the Side Belt IN/OUT speed flow cont...

Page 63 - Side Belt Inner Limit

3M-Matic  800rf Case Sealer Adjustments Copyright  1999, 3M IPC. All rights reserved. 3-7 3-8. Side Belt Inner Limit This is not a routine adjustment. Normally, it is necessary only after major disassembly or repair of related components. Specification With no box in the case sealer, adjust the si...

Page 64 - Side Belt Tension; Turn all electrical power off and disconnect; In the following adjustment, be sure to

3-9. Side Belt Tension This is not a routine adjustment. Normally, it is necessary only after major disassembly or repair of related components. Specification Adjust the tension of the side belts so that the cases move through the machine positively and the belts wrap tightly around the surface of t...

Page 65 - Turn the main air supply and electrical; Figure 3-11. Motor Drive Belts Adjustment

3-10. Motor Drive Belts, Upper and Lower This is not a routine adjustment. Normally, it is necessary only after major disassembly or repair of related components. Specification Adjust the motor drive belts to maintain proper belt tension. Adjustment Warning Turn the main air supply and electrical po...

Page 68 - Figure 3-15. Flap Folder Arm Reed Switch Adjustment

Adjustments 3M-Matic  800rf Case Sealer 3-12 Copyright  1999, 3M IPC. All rights reserved. Figure 3-15. Flap Folder Arm Reed Switch Adjustment Adjustment 1. Observe when the Flap Folder activates. It should begin to move downward when the Flap Folder Arm is about midway between fully extended and ...

Page 69 - This is not a routine adjustment. Normally, it is not

3M-Matic  800rf Case Sealer Adjustments Copyright  1999, 3M IPC. All rights reserved. 3-13 3-15. Cylinder Cushion Setting ü Note This is a generic approach to adjusting the cylinder cushion settings for all cylinders used in the 800rf Case Sealer. This is not a routine adjustment. Normally, it is ...

Page 71 - Controls; These cylinder-mounted speed flow controls are

3M-Matic  800rf Case Sealer Adjustments Copyright  1999, 3M IPC. All rights reserved. 3-15 3-19. Fork Lift Flow Controls-Speed Controls These cylinder-mounted speed flow controls are factory set and normally do not need adjusting unless related components are replaced. Specification Adjust the For...

Page 72 - Speed Control; This cylinder-mounted speed flow control is factory

Adjustments 3M-Matic  800rf Case Sealer 3-16 Copyright  1999, 3M IPC. All rights reserved. 3-20. Infeed Box Stop-Gate Flow Control- Speed Control This cylinder-mounted speed flow control is factory set and normally does not need adjusting unless the cylinder is replaced. Specification Adjust the I...

Page 74 - This is not a routine adjustment. Normally, it is

Adjustments 3M-Matic  800rf Case Sealer 3-18 Copyright  1999, 3M IPC. All rights reserved. 3-22. Upper Head Assembly Down/Up Rates This is not a routine adjustment. Normally, it is necessary only after major disassembly or repair of related components. Specification Adjust the Upper Head DOWN/UP s...

Page 81 - Disassembly/Reassembly

3M-Matic  800rf Case Sealer Disassembly/Reassembly  3M 1998 December 4-i Table of Contents 4. Disassembly/Reassembly .............................................................................................................................. 4-1 4-1. General ........................................

Page 83 - Turn off the main air supply and electrical

3M-Matic  800rf Case Sealer Disassembly/Reassembly  3M 1998 December 4-1 4. Disassembly/Reassembly 4-1. General This section provides instructions for removing components and major assemblies from the Model 800rf Type 39800 Case Sealer. Disassembly should be done only to replace a faulty part. Be ...

Page 84 - Side Drive Belt Assembly

Disassembly/Reassembly 3M-Matic  800rf Case Sealer 4-2  3M 1998 December 4-3. Side Drive Belt Assembly Turn off the main air supply and electrical power before removing any components. Warning !

Page 85 - Side Drive Belt

3M-Matic  800rf Case Sealer Disassembly/Reassembly  3M 1998 December 4-3 4-4. Side Drive Belt Warning Turn off the main air supply and electrical power before removing any components. 1. Remove the side drive belt assembly using Procedure 4-3 in this section. ü Note If the side drive belt being re...

Page 86 - otor Drive Belts, Upper and Lower

Disassembly/Reassembly 3M-Matic  800rf Case Sealer 4-4  3M 1998 December 4-5. M otor Drive Belts, Upper and Lower Turn off the main air supply and electrical power before removing any components. ü Note A gear puller is needed to complete this procedure. Make sure a gear puller is available before...

Page 88 - Case Sealer Bed Plates; Remove the side drive belt assembly using

Disassembly/Reassembly 3M-Matic  800rf Case Sealer 4-6  3M 1998 December 4-6. Case Sealer Bed Plates Turn off the main air supply and electrical power before removing any components. 1. Remove the side drive belt assembly using Procedure 4-3 in this section. Warning !

Page 89 - Fork Cylinder; ng; Side Drive Belts Cylinder

3M-Matic  800rf Case Sealer Disassembly/Reassembly  3M 1998 December 4-7 4-7. Fork Cylinder ng Turn off the main air supply and electrical power before removing any components. 1. Remove the case sealer bed plates using Procedures 4-3 and 4-6 in this section. 5. Remove the associated air lines and...

Page 90 - Flap Folder Cylinder; Flap Folder Arm Cylinder

Disassembly/Reassembly 3M-Matic  800rf Case Sealer 4-8  3M 1998 December 4-9. Flap Folder Cylinder Turn off the main air supply and electrical power before removing any components. Steps 1 through 3 on the figure below refer to removal of the Flap Folder Cylinder.1. Remove associated hardware, air...

Page 91 - Head; avoid personal injury, handle the knife with; Be sure the knife does not interfere with the

3M-Matic  800rf Case Sealer Disassembly/Reassembly  3M 1998 December 4-9 4-11. Knife Replacement, Upper Taping Head The Tape Cut-Off Knife is very sharp. To avoid personal injury, handle the knife with special care. Also, disconnect the power before starting this procedure. 1. Apply air pressure t...

Page 92 - Belt Drive Pulley Assembly

Disassembly/Reassembly 3M-Matic  800rf Case Sealer 4-10  3M 1998 December 4-12. Knife Replacement, Lower Taping Head The Tape Cut-Off Knife is very sharp. To avoid personal injury, handle the knife with special care. Also, disconnect the power before starting this procedure. 1. Remove the lower ta...

Page 96 - Pull and hold down on the silver release clip

Disassembly/Reassembly 3M-Matic  800rf Case Sealer 4-14  3M 1998 December 4-15. Overload Circuit Breaker 1. Pull and hold down on the silver release clip located at the bottom and rear of the circuit breaker. Refer to the figure below. 2. Pull outward on the bottom of the circuit breaker and lift ...

Page 97 - Theory of Operation

3M-Matic  800rf Case Sealer Theory of Operation Copyright  1999, 3M IPC. All rights reserved. 5-i Table of Contents 5. Theory of Operation ..................................................................................................................................... 5-1 5-1. General ...........

Page 100 - Sequence Tables

Theory of Operation 3M-Matic  800rf Case Sealer 5-2 Copyright  1999, 3M IPC. All rights reserved. During normal operation, as the box exits the case sealer it blocks the light path of the sixth photocell momentarily. When the box clears this light path, the controller allows the next box to enter ...

Page 102 - Table 5-1. Sequence Table Random Mode

Theory of Operation 3M-Matic  800rf Case Sealer 5-4 Copyright  1999, 3M IPC. All rights reserved. Table 5-1. Sequence Table Random Mode (continued) SEQUENCE RANDOM MODE PLC VALVE ACTION OUTPUT INPUT IF START BUTTON IS PUSHED PROGRAM GOES TO STEP 1 1 STEP 1 FAST INFEED MOTOR (ROLLERS) LATCH TUR...

Page 106 - SEQUENCE FIXED MODE

Theory of Operation 3M-Matic  800rf Case Sealer 5-8 Copyright  1999, 3M IPC. All rights reserved. Table 5-2. Sequence Table Fixed Mode (continued) SEQUENCE FIXED MODE PLC VALVE ACTION OUTPUT INPUT IF START BUTTON IS PUSHED PROGRAM GOES TO STEP 1 1 STEP 1 START T23 (0.4 SEC.) NONE T23 TIMED OUT...

Page 110 - Table 5-3. Sequence Table Bypass Mode

Theory of Operation 3M-Matic  800rf Case Sealer 5-12 Copyright  1999, 3M IPC. All rights reserved. Table 5-3. Sequence Table Bypass Mode (continued) SEQUENCE BYPASS MODE PLC VALVE ACTION OUTPUT INPUT IF START BUTTON IS PUSHED PROGRAM GOES TO STEP 1 1 STEP 1 FAST INFEED MOTOR (ROLLERS) LATCH TU...

Page 112 - Electrical System; Programmable Logic Controller

Theory of Operation 3M-Matic  800rf Case Sealer 5-14 Copyright  1999, 3M IPC. All rights reserved. 5-4. Electrical System When reading about the electrical system, refer to the 800rf Electrical Schematic in Subsection 5-4-3. 5-4-1. Power Distribution The Main Disconnect switch DISC 1 controls 3-ph...

Page 113 - Photocells

3M-Matic  800rf Case Sealer Theory of Operation Copyright  1999, 3M IPC. All rights reserved. 5-15 Photocells Six photocells positioned along the left side (front) of the case sealer detect the presence of boxes as they pass through the case sealer. Each photocell emits infrared light that is norm...

Page 114 - Component

Theory of Operation 3M-Matic  800rf Case Sealer 5-16 Copyright  1999, 3M IPC. All rights reserved. 1-1-3. Electrical Schematic The 800rf Electrical Schematic is shown on three pages, which are labeled 1 of 3, 2 of 3, and 3 of 3. The first page contains the power distribution and motor control circ...

Page 118 - Pneumatic System

Theory of Operation 3M-Matic  800rf Case Sealer 5-20 Copyright  1999, 3M IPC. All rights reserved. 5.5 Pneumatic System When reading about the pneumatic system, refer to the 800rf Pneumatic Diagram on the next page.The main feature of the pneumatic system used in the 800rf case sealer is that all ...

Page 119 - Troubleshooting

3M-Matic  800rf Case Sealer Troubleshooting Copyright  1999, 3M IPC. All rights reserved. 6-i Table of Contents 6. Troubleshooting ............................................................................................................................................. 6-1 6-1. General ...........

Page 121 - Problem

3M-Matic  800rf Case Sealer Troubleshooting Copyright  1999, 3M IPC. All rights reserved. 6-1 6-1. General Read the Theory of Operation in Section 5, so that the operational characteristics of the machine are understood.Additionally, refer to Pneumatic Component Testing and Electrical Fault Condit...

Page 126 - Pneumatic Component Testing

Troubleshooting 3M-Matic  800rf Case Sealer 6-6 Copyright  1999, 3M IPC. All rights reserved. 6-3. Pneumatic Component Testing Using the solenoid actuated valves, located in the Pneumatic Control Panel, you can manually actuate the valves that initiate the operation of other pneumatic components w...

Page 127 - To avoid injury to yourself or others, never

3M-Matic  800rf Case Sealer Troubleshooting Copyright  1999, 3M IPC. All rights reserved. 6-7 The following table lists the pneumatic valves and describes the function of each valve. To avoid injury to yourself or others, never actuate a pneumatic valve unless everyone is clear of the machine. Als...

Page 128 - Electrical Circuit Fault Conditions

Troubleshooting 3M-Matic  800rf Case Sealer 6-8 Copyright  1999, 3M IPC. All rights reserved. 6-4. Electrical Circuit Fault Conditions The Model 800rf Case Sealer displays electrical circuit fault conditions on the Electrical Control Panel with red light indicators along with a red beacon light on...

Page 129 - Illustrated Parts Breakdown

3M-Matic  800rf Case Sealer Illustrated Parts Breakdown Copyright  1999, 3M IPC. All rights reserved. 7-i Table of Contents 7. Illustrated Parts Breakdown ........................................................................................................................ 7-1 7-1. How to Order ...

Page 131 - Illustrated Parts Breakdown; How to Order Replacement Parts; Spare Parts

7. Illustrated Parts Breakdown 7-1. How to Order Replacement Parts 1. Refer to the following figures and their related lists of parts on the following pages to determine the individual part number and description. ü Note Complete descriptions have been included for most commercially available compon...

Page 132 - Illustrations and Parts Lists

Page 138 - Figure 7-3. Conveyor Center Bed and Fork

Page 160 - Figure 7-12. Upper Tape Drum Bracket Assembly

Page 162 - Figure 7-13. Side Belt and Drive Assemblies

Page 168 - Figure 7-15. Upper Head Conduit Assembly

Page 194 - Figure 7-24. Infeed Conveyor Drive Assembly

Page 196 - Figure 7-25. Infeed Conveyor Centering Assembly

Page 202 - Figure 7-27. Frame Assembly for Upper Head

Page 204 - Figure 7-28. Applying Assembly for Upper and Lower Heads

Page 206 - Figure 7-29. Buffing Assembly for Upper Head

Page 208 - Figure 7-30. Link Assembly for Upper and Lower Heads

Page 210 - Figure 7-31. Knife Assembly for Upper and Lower Heads

Page 212 - Figure 7-32. Tape Drum and Bracket for Upper and Lower Heads

Page 214 - Figure 7-33. Frame Assembly for Lower Head

Page 216 - Figure 7-34. Buffing Assembly for Lower Head

Page 219 - Preventative Maintenance

Table of Contents 8. Preventative Maintenance ............................................................................................................................ 8-1 8-1. General ...................................................................................................................

Page 222 - Lubrication; Spring Loops

Preventative Maintenance 3M-Matic  800rf Case Sealer 8-2 Copyright  1999, 3M IPC. All rights reserved. 8-3. Lubrication Like most other equipment, the case sealer must be lubricated periodically to ensure long, trouble-free service. Most of the machine bearings are perma- nently lubricated and sea...

Page 223 - Side Belt Drive Assembly; Compression Roller Assembly Rails; Lightly coat outside surface of bushing; Infeed Roller Assemblies; Lightly coat chain pitches; Figure 8-3. Lubricating Main Assembly and Infeed Assembly

3M-Matic  800rf Case Sealer Preventative Maintenance Copyright  1999, 3M IPC. All rights reserved. 8-3 2. Side Belt Drive Assembly At 250 hours, use multipurpose grease. • Lightly coat chain pitches (Figure 7-13, # 75). 3. Column Assembly At 250 hours, use multipurpose grease. • Lightly coat outsi...

Page 225 - Main Assembly

3M-Matic  800rf Case Sealer Preventative Maintenance Copyright  1999, 3M IPC. All rights reserved. 8-5 8-4-3. Main Assembly The following table provides recommendations for inspecting and replacing parts, and cleaning and lubricating the main assembly. Main Assembly Inspect/Replace Clean Lubricate...