Page 2 - Chapter 1. Testing flow chart...........................P3~P5
Overview Overview Chapter 1. Testing flow chart………………………P3~P5 Chapter 2. Customer Induced Damage (CID) criteria …………………………………………P6~P28 Chapter 3. ASUS pretest kit package contents…P29~P34 Chapter 4. Pretest operate description ………P35~P108 ASUS Confidential 2
Page 3 - Chapter 1
Chapter 1 Chapter 1Testing Flow Chart ASUS Confidential
Page 6 - Chapter 2
Chapter 2 Chapter 2Customer Induced Damage (CID) it i (CID) criteria ASUS Confidential
Page 7 - PCB Trace Scratched
CID Outline CID Outline 1 PCB Trace Scratched 1. PCB Trace Scratched2. PCB Broken 33 Damaged capacitors resistors inductors 3. 3. Damaged capacitors, resistors, inductors, small passive components, socket, etc. 4 PCB & Component Oxidation 4. PCB & Component Oxidation 5. PCB Burned 6 Componen...
Page 9 - PCB Trace Scratched
1 1--2 PCB Trace Scratched 2 PCB Trace Scratched Figure 5 . Figure 6 . Damage Comments Repair Exchange In- Warranty Out- Warranty PCB Trace Scratched PCB Trace Scratched and PCB broken inside Rejected - - - PCB Trace Scratched and PCB b k i id Sc a c ed [Figure 1~6] PCB no broken inside under 1 line...
Page 10 - PCB Trace Scratched
1 1--3 PCB Trace Scratched 3 PCB Trace Scratched Figure 7. Figure 8. g g Figure 9. Figure 10. ASUS Confidential 10 g g
Page 11 - PCB Trace Scratched
1 1--4 PCB Trace Scratched 4 PCB Trace Scratched Figure 11 Figure 12. Damage Comments Repair Exchange In- Out- Figure 11. g Damage Comments Repair Exchange Warranty Warranty PCB Trace PCB PAD Broken Rejected - - - PCB PAD Broken PCB Trace Scratched [Figure 7~12] PCB PAD BrokenUnder 2pcs PAD and the ...
Page 12 - PCB Broken
2 2--1 PCB Broken 1 PCB Broken Figure 13 Fi 14 Figure 13 . Figure 14. Figure 15 ASUS Confidential 12 Figure 15.
Page 16 - PCB & Component Oxidation
4 4--1 PCB & Component Oxidation 1 PCB & Component Oxidation Figure 22. Figure 23. Figure 24. Figure 25. ASUS Confidential 16
Page 17 - PCB & Component Oxidation
4 4--2 PCB & Component Oxidation 2 PCB & Component Oxidation Figure 26. Figure 27. Figure 29. Figure 28. ASUS Confidential 17
Page 18 - PCB & Component Oxidation
4 4--3 PCB & Component Oxidation 3 PCB & Component Oxidation Damage Comments Repair Exchange In- Warranty Out- Warranty Component and d Component or PCB d PCB Oxidation [Figure 22~29] Component or PCB Oxidation Rejected - - - ASUS Confidential 18
Page 19 - PCB Burned
5 5--1 PCB Burned 1 PCB Burned Figure 30. Figure 31. Figure 32. Figure 33. . ASUS Confidential 19
Page 20 - PCB Burned
5 5--2 PCB Burned 2 PCB Burned Figure 34 Figure 35 Figure 34. Figure 35. ASUS Confidential 20 Figure 36. Figure 37.
Page 22 - Component Burned
6 6--1 Component Burned 1 Component Burned Figure 38. Figure 39. Figure 41. Figure 40. ASUS Confidential 22
Page 23 - Component Burned; Damage
6 6--2 Component Burned 2 Component Burned Figure 43. Figure 42. Damage Comments Repair Exchange In- Warranty Out-Warranty Component Burned For general Accepted - Free Charge If it’s very obvious R j t d [Figure 38~43] If it s very obvious as user’s faulty Rejected - - - ASUS Confidential 23
Page 24 - Missing Component
7 7--1 Missing Component 1 Missing Component Figure 45. Figure 44. Figure 46. Figure 47. ASUS Confidential 24
Page 25 - Missing Component
7 7--2 Missing Component 2 Missing Component Figure 48. Figure 49. Damage Comments Repair Exchange In- Warranty Out- Warranty g g Warranty Warranty if missing components by user Rejected - - - Missing Component [Figure 44~49] by user Missing components by user (under 2pcs Accepted - Charge Charge AS...
Page 31 - TOOLS PACKAGE
ASUS Pretest Fixture Package Contents ASUS Pretest Fixture Package Contents PART NUMBER FIXTURE NAME AMOUNT PHOTO PART NUMBER FIXTURE NAME AMOUNT PHOTO 16-000500007 TOOLS PACKAGE 1 16 000500007 TOOLS PACKAGE 1 14-011000040 IEEE 1394 CABLE 1 14-000500500 MINI USB CABLE 1 ADAPTER 10W 04-267001510 ADAP...
Page 35 - Chapter 4
Chapter 4 Chapter 4Pretest operate description ASUS Confidential
Page 36 - Pretest operate description
Pretest operate description Pretest operate description--1 1 Visual inspection: Visual inspection:Inspect NB_MB have broken, oxidized….. Inspect NB_MB have broken, oxidized…..(Please refer Visual inspection Description) (Please refer Visual inspection Description) (Please refer Visual inspection Des...
Page 38 - If Visual inspection is OK.
Pretest operate description Pretest operate description--3 3 If Visual inspection is OK. If Visual inspection is OK.Please plug AC adapter power Please plug AC adapter power into DC into DC--Jack power connector Jack power connector on Motherboard. on Motherboard. 3-1 ASUS Confidential 38
Page 40 - Dothan
Pretest operate description Pretest operate description--5 5 1.Turn off power and Remove CPU 1.Turn off power and Remove CPU p p voltage tool. voltage tool. 2.Plug CPU into CPU socket. 2.Plug CPU into CPU socket.(( Dothan Dothan\\ Yonah Yonah\\Merom Merom\\Penryn Penryn….etc ….etc )) 5-1 Plug Memory...
Page 41 - Plug PORT80_MINIPCI Debug
Pretest operate description Pretest operate description--6 6 Plug PORT80_MINIPCI Debug Plug PORT80_MINIPCI Debug Card into M/B MINIPCI Slot. Card into M/B MINIPCI Slot. 6-1 6-1 Note: Note:Some model NB not supported Some model NB not supported MINIPCI Debug Card, MINIPCI Debug Card,Please use PCMCIA...
Page 42 - Plug VGA Monitor Cable into
Pretest operate description Pretest operate description--7 7 Plug VGA Monitor Cable into Plug VGA Monitor Cable into M/B VGA port connector. M/B VGA port connector. 7 1 Press Power switch button to Press Power switch button to 7-1 booting up, booting up,Check System is boot or NO ? Check System is b...
Page 45 - Plug Internal Speaker into
Pretest operate description Pretest operate description--10 10 Plug Internal Speaker into Plug Internal Speaker into Speaker connector. Speaker connector. 10-1 ASUS Confidential 45
Page 46 - Plug Internal Keyboard into K/B
Pretest operate description Pretest operate description--11 11 Plug Internal Keyboard into K/B Plug Internal Keyboard into K/B connector. connector. 11-1 Plug Touch Pad Module Plug Touch Pad Module device into T/P connector. device into T/P connector. ASUS Confidential 46 11-2
Page 47 - Plug SD card into card reader.
Pretest operate description Pretest operate description--12 12 12-1 12-1 12-2 Plug SD card into card reader. Plug SD card into card reader. ASUS Confidential 47
Page 48 - Plug LCD Module into LVDS &
Pretest operate description Pretest operate description--13 13 Plug LCD Module into LVDS & Plug LCD Module into LVDS & Inverter connector. Inverter connector. 13-1 Inverter Connector 13 2 ASUS Confidential 48 LVDS Connector 13-2
Page 50 - When system is booting,
Pretest operate description Pretest operate description--15 15 When system is booting, When system is booting,Entering BIOS setup Utility, and Entering BIOS setup Utility, and Load setup Defaults Load setup Defaults 15-1 Entering main menu: Entering main menu:Make sure system clock is correct, if Ma...
Page 51 - After Load setup Defaults & setup system clock,
Pretest operate description Pretest operate description--16 16 After Load setup Defaults & setup system clock, After Load setup Defaults & setup system clock, Save configuration changes and exit. Save configuration changes and exit. 16 ASUS Confidential 51 16
Page 52 - Download; open ASUS NB
Free DOS Test Program Introduction Free DOS Test Program Introduction ¾ Download ¾ Download Access SIP-> Public Folder->GTC->ASUS NB , open ASUS NB Index , click Program PackageY08W01.rar to download the program. ASUS Confidential 52
Page 53 - Add model
Free DOS Test Program Introduction Free DOS Test Program Introduction ¾ Add model Access SIP web. ASUS Confidential 53
Page 54 - Click ASUS NB
Free DOS Test Program Introduction Free DOS Test Program Introduction Click ASUS NB ASUS Confidential 54
Page 55 - Download the
Free DOS Test Program Introduction Free DOS Test Program Introduction Download the Program PackageY08W01.rar about which model you need. ASUS Confidential 55
Page 57 - Choice Model name and running test program.
Choice Model & Running Test Program Choice Model & Running Test Program Choice Model name and running test program. When system standby (like this picture) Choice TC → NB → XX SER (Ex A8 SER ) → YYYY (Ex A8Ja ) Choice TC → NB → XX_SER (Ex. A8_SER ) → YYYY (Ex. A8Ja ) Execute the BAT file. AS...
Page 60 - Temperature Test
Temperature Test Temperature Test Temperature Test Test fail will show this PIC ASUS Confidential 60
Page 61 - Check MAC
Page 63 - USB Test
USB Test USB Test USB Test Test fail will show this PIC ASUS Confidential 63
Page 66 - id h
Instant Setup Instant Setup Press the instant key button 3 seconds ,th id h t l the grids change to green color. ASUS Confidential 66
Page 67 - KEYBOARD Test
Keyboard Test Keyboard Test KEYBOARD Test Choice one language for the Choice one language for the Keyboard, and then into next screen. Please check the keyboard function Press all the key at function. Press all the key at the keyboard. then the program can exit and continue. If any key isn’t change ...
Page 68 - Speaker Test
Speaker Test Speaker Test Speaker Test Test fail will show this PIC ASUS Confidential 68
Page 69 - Function Test
Function Test Function Test Function Test Test fail will show this PIC ASUS Confidential 69
Page 70 - FAN Test
FAN Test FAN Test FAN Test Unable to wheel or Speed Error on FAN Test fail will show this PIC ASUS Confidential 70
Page 72 - CD ROM Test
CD ROM Test CD ROM Test CD ROM Test Test fail will show this PIC Test fail will show this PIC ASUS Confidential 72
Page 74 - HDD Test
Page 75 - CARD Test
CARD Test CARD Test CARD Test 1.please insert the MS-card into card-Reader(Picture1)2 S S ( i 2) 2.please change MS-card to SD-card(Picture2) Picture1 Picture2 Test fail will show this PIC ASUS Confidential 75
Page 76 - ESCD Test
Page 77 - MEMSIZE Test
MEMSIZE Test MEMSIZE Test MEMSIZE Test ASUS Confidential 77
Page 78 - TPM Test
Page 79 - BATTERY Test
Battery Test Battery Test BATTERY Test Test fail will show this PIC ASUS Confidential 79
Page 81 - Installation; Operate the program which called “WTP.EXE”, and it will
Windows Test Program Introduction Windows Test Program Introduction ¾ Installation Operate the program which called “WTP.EXE”, and it will automatically extract into C:\. ASUS Confidential 81
Page 82 - Program will extract into C:\folder WTC and create a shortcut
Windows Test Program Introduction Windows Test Program Introduction ¾ Installation Program will extract into C:\folder WTC and create a shortcut which is called “ASUS WTP” on the desktop. ASUS Confidential 82
Page 85 - Download the windows test program about which model you need.
Windows Test Program Introduction Windows Test Program Introduction Download the windows test program about which model you need. ASUS Confidential 85
Page 86 - Double-click to extract the program download.
Windows Test Program Introduction Windows Test Program Introduction Double-click to extract the program download. ASUS Confidential 86
Page 89 - Choose the model which you need to add, then click “Import DB”.
Windows Test Program Introduction Windows Test Program Introduction Choose the model which you need to add, then click “Import DB”. ASUS Confidential 89
Page 90 - After add in it successfully, we can find the new program which is
Windows Test Program Introduction Windows Test Program Introduction After add in it successfully, we can find the new program which is dd d i ht Th t t th t t added right now. Then we can start the test. ASUS Confidential 90
Page 91 - AUTORUN
Windows Test Program Introduction Windows Test Program Introduction Double-click the “ AUTORUN ” to run the test program. ASUS Confidential 91
Page 93 - Please insert a DVD-RW disc into ODD
DVD COMPARE Test DVD COMPARE Test Please insert a DVD-RW disc into ODD ASUS Confidential 93
Page 96 - Please press the number that you heard
EXT/INT SPEAKER Test EXT/INT SPEAKER Test Please press the number that you heard ASUS Confidential 96
Page 99 - Check LCD Water Wave, press “ESC” to EXIT
LCD Test LCD Test Check LCD Water Wave, press “ESC” to EXIT Please choice PASS or FAIL ASUS Confidential 99
Page 100 - Please insert Mic-Phone to test
MIC Test MIC Test Please insert Mic-Phone to test ASUS Confidential 100
Page 105 - If the newcard is normal, it will appear the pictures1.
NEWCARD Test NEWCARD Test If the newcard is normal, it will appear the pictures1. ASUS Confidential 105
Page 106 - If the wireless is normal, it will appear the below pictures.
WIRELESS Test WIRELESS Test If the wireless is normal, it will appear the below pictures. ASUS Confidential 106