Assa Abloy Besam SW200I US - Repair Manual

3.1 Opening times Opening time is adjustable from 2-12 seconds and dependent on the weight, width and installedarm system of the door. For max opening times on low energy doors, see Table I on page 79. 1007718-US-3.0 Issue 2012-06-27 8 3 Technical specification

4.3 Control switch 4.3.1 ON/OFF/HOLD open switch (option) P/N: 1003582 FUNCTION ON OFF HOLD FUNC TION ON OFF HOLD Program Function Impulses from activation units connected to XIMP are forwarded into inner impulse“CU-200” on page 52. ON Impulses from activation units connected to XIMP are not forward...

4.4.4 Power assist (POAS) If the potentiometer POAS is set to 0°, the door gives no power assist. If the potentiometer isturned clockwise, the motor will give/increase power assist when the door is opened manually.The range of the POAS is depending on the spring pre-tension. 4.4.5 Push and go (PAG) ...

injury. This mode of operation is most generally used to isolate an area inthe event of a fire. • During KILL, the control will ignore all signals and close door(s) at normal speed. • If impulse controlled KILL: The operator will resume normal operation after a KILL RESET.When manual RESET, jumper m...

4.6 Functions on the extension unit EXU-SA Also see page 56 for more information. 4.6.1 Presence impulse approach, door mounted / Door mounted presence sensor,non swing side (DMPS.NS) The presence impulse is active during fully open and closing. The sensor is mounted to the ap-proach side of the doo...

5 Models The Besam SW200i operator can be surface mounted or concealed installed. These two versionscan be used in the following installations: • Single doors • Double doors (two operators) • Double egress doors (two operators) The operators are non-handed and not dependent on the hinges. The operat...

5.3 Concealed mounted The concealed operator is used to control a center-pivot door, with the operator integrated andconcealed in the header above the door. The door can be opened in a direction opposite to normalin an emergency (panic breakout). Manual reset by pushing the door back into normal ope...

6 Operator/Door handing 6.1 Operator handing 8 0 / 1 1 / 6 0 1 s n o i t u l o S e c n a r t n E m a s e B 8 0 / 1 1 / 6 0 1 s n o i t u l o S e c n a r t n E m a s e B Pull Concealed Surface Applied Push Left hand Right hand Right hand Left hand Right hand Left hand Left hand Right hand 6.2 Door ha...

7 Part identification 7.1 Surface mounted - Side loaded Description Art. No. Item No. Back plate 1 Transmission unit 331007291 2 Control unit CU-200 331007752 3 Control unit CU-200 with EXU-boards 331008346 EXU-SA 331003557 EXU-SI 331003554 Stop arm kit 330000276 4 End plate kit 1009132 5 Cover 6 ON...

8 Arm systems 8.1 Pushing installation with PUSH-arm This arm system is delivered with drive arm, telescopic part and door fitting. It is used if theoperator is installed on the wall on the opposite side of the door swing, and approved for firedoor application. P/N:1007241BK, 1007241SI A Frame depth...

8.2 Pulling installation with PULL-arm This arm system is delivered with drive arm, guide shoe and door fitting. P/N: 1007251BK, 1007251SI 8 1/4” (210 mm) 3 3/4” (95 mm) 19 Issue 2012-06-27 1007718-US-3.0 8 Arm systems

8.3 Pulling installation with PAS-arm This arm system consists of main arm, slide track, roller guide and shaft adaptor. It can be fittedon combinations of doors and jambs (walls), where the total reveal from the wall line to thedoor leaf does not exceed 5 1/8". P/N: 1007476BK (left), 1007476SI ...

8.4 Pushing installation with PULL-arm (Sliding PUSH) This arm system consists of main arm, slide track, guide shoe and shaft adaptor. It can be fittedon combinations of doors and jambs (walls), where the wall thickness does not exceed approx.4 1/2". Dimensions given here correspond to an openin...

8.5.1 Nurse and bed functionality Connect a 1/0-switch to the slave control unit. This will make it possible to open only the masterdoor, and both doors if necessary. If Push and Go is ON the bed functionality can also be achieved by manually pushing the slavedoor which will start the door to open m...

9 Options 9.1 Push plates For DISABLED or ADA use, mount push plate 31” above floor level. 9.1.1 Push plates P/N: 75-02-101 PRESS TO OPEN P/N: 75-02-102 P/N: 75-02-107 PRESS TO OPEN P/N: 75-02-108 P/N: 75-02-280 9.1.2 Remote transmitter push plates PUSH TO OPEN P/N: 75-02-273 PUSH TO OPEN P/N: 75-02...

9.2 Sync cable for double doors (synchronizing of 2 operators) Note: The connection/marking of the sync ca-ble determines which of the operators is theMASTER and SLAVE MASTER SLAVE Red Black P/N: 331003583 9.3 Accessories PS-4C P/N: 655845 3-position switch P/N: 75-15-310 Clear P/N: 75-15-310 Black ...

9.4 Labels Label kit P/N: 331007317 DO NOT ENTER AUTOMATIC DOOR 75-20-101 AUTOMATIC DOOR 75-20-100 Dual Side “AUTOMATIC DOOR / DO NOT EN- TER” – In Dual Side “AUTOMATIC DOOR / DO NOT EN- TER” – Out 21-24-005 AUTOMATIC DOOR CAUTION 75-20-102 Dual side "Operator designed for disabled people" D...

10 Pre-installation 10.1 Types of installation Surface Installation Surface Applied means that the operator and header are mounted on the surface of the wall, andan external arm system is used to operate the door. A surface applied header is typically 3” longer than the concealed in order to attach ...

10.3 Installation examples Non combustiblematerial in fireapplication Non combustiblematerial in fireapplication Steel reinforcement or rivnut A Wood reinforcement B Expansion-shell bolt (for brick wall min.M6x85, UPAT PSEA B10/25) C Aluminium profile system 1 Plasterboard wall 2 Reinforced concrete...

10.4 Fastening requirements Minimum requirements of wall profile* Base material 3/16" (5 mm)** Steel 1/4" (6 mm)** Aluminium min. 2" (50 mm) from the underside Reinforced concrete 2" (50 mm) Wood Expansion-shell bolt, min. M6x85, UPAT PSEA B10/25, min.2" (50 mm) from the undersid...

11 Mechanical installation 11.1 Surface mounted installation The operator is mounted on either side of the door header with two available spindle locations,Standard 3 3/4" (95 mm) and High performance 8 1/4"(210 mm) between hinges and outgoingshaft, depending on type of doors. The Standard i...

11.1.1 PUSH arm system Reveal 0" - 9 / 16 " (0 - 14 mm) 1 7 / 8 " (48 mm) 0" - 1 3 / 8 " (15 - 35 mm) 2 11 / 16 " (68 mm) 0" - 2 9 / 16 " (36 - 65 mm) 3 7 / 8 " (98 mm) 0" - 3 3 / 8 " (66 - 86 mm) 2 3 / 4 " (70 mm) X Y 4 5 / 8 " (118 mm) 3 / 4 "...

Cont."Operator with PUSH arm system" 3 3/4" (95 mm) Do not tighten. Loosen all four screws. Align markings on drive arm andtelescopic arm to achieve 40 degreesbetween the arms. Hold the door a bit open whentighten the screw. See table Frame Depth on page 18 for available extensions. Cont...

Cont. "Operator with PULL arm system" C L 1 III 5 3x 2 3 Click Click 4 C L 2 Left hand Right hand IV I I I I I I I I I I I I I I I I I I 37 lbf·ft (50 Nm) 3 1 3 Do not tighten. Do not tighten. Hold the door a bit open when tighten the screw. 43 Issue 2012-06-27 1007718-US-3.0 11 Mechanical i...

11.1.3 Operator with sliding PUSH arm system 0 25/32" (20 mm) 2" (50 mm) 2 3/4" (70 mm) Y C L 2 Shaft extension 1 3 / 8 " (3 5 mm) PUSH Y max. 4 1 / 2 " 2 3/16" (56 mm) 7/8" (22 mm) 1 21/32" (42 mm) 2 13/16" (72 mm) 3 5/8" (92 mm) For installation see PULL arm...

12 Electrical connection Note: The installation shall be made according to local codes. When working in, with or around electrical circuits, all power must be disconnected. 12.1 Connection box, single door Fit the connection box in the back plate as shown below. Note: To ensure for sufficient ground...

12.2 Connection box, double doors Rebuilding of Master Connection box into Slave Connection Box Only one power switch is needed to operate two units. Discard the extra switch and use the extrapower wires found in cable (1) to route power between connection boxes. Leave the black/white/green wires ac...

j Cut off the white (8) and the green (9) wires from the Rocker Switch cable (10), beingcareful not to nick other wires. k Strip the white (11) and the green (12) wires from cable (1). Leave these two wires uncon- nected and cut off the remaining black wire (17) from cable (1). l Only the following ...

12.3 How to route the cables 51 Issue 2012-06-27 1007718-US-3.0 12 Electrical connection

12.4 Control units 12.4.1 CU-200 The CU-200 can be equipped with extension units, EXU-SI and/or EXU-SA, depending on thefunctions required, see page 55 or 56. 1 2 3 4 5 6 PAG MAT SOS AS1 AS2 AS3 AS4 1 O N 2 3 4 5 6 7 OPD LRN GND IIMP XIMP OPD LOUT +24V DC SPTE OPSP CLSP CLTQ POAS HOT LED KHOT 8 AD H...

12.4.2 Arm system selection Factory set arm configuration is PUSH 8 1/4" (210 mm), if other is required: Select arm configuration on the DIP-switches according to the table below. ON=1 OFF=0 Spindle location (hinge to outgoing spindle) Type of arm system AS 4 DIP 8 AS 3 DIP 7 AS 2 DIP 6 AS 1 DIP...

12.4.3 Extension units EXU-SI / EXU-SA Installation To extend the functions, the extension units can be mounted on top of the control unit CU-200,separately or combined. EXU-SA EXU-SI CU-200 5 mm nut driver Torx T10 Electrical power contact Tag striplong 2 pcs EXUshort 1 pc EXU Note: After changing/...

12.4.4 Extension unit EXU-SI Functions This extension unit has inputs for electro-mechanical lock, program selector, batteries, KILLfunction, OPEN/CLOSE, KEY opening and outer impulse. 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 ON 2 3 4 5 +24 V DC OPEN EXIT OFF UNL KRST KILL KEY O/C OIMP GND – + 1 ON 2 3 4...

12.4.5 Extension unit EXU-SA This extension unit has inputs for door mounted sensors, which can give presence impulse onapproach side and/or presence detection on swing path side. Relay output for error indicationor door indication is also integrated. Functions 6 7 8 1 2 3 4 5 NO COM NC 24 V DC QTST...

12.4.6 How to cut the jumper on the sync cable for double doors Note: Connect a cable between Master CU TB1(GND) and Slave CU TB1(GND). MASTER SLAVE Red Black Cut the jumper with color Door design Function SLAVE side MASTER side Jam-ming Astragal Closing Opening No cutting No cutting No No Synchrono...

13 Start-up The spring pre-tension is factory set to 360° and is normally not necessary to adjust. If adjust-ment has to be carried out, see “Reducing / Increasing the “Spring pre-tension” (SPTE)” onpage 68. Check and adjust the micro switch (1), controlling the lock kick, by turning the black plast...

d Open the door to required open position, plus approx. 5/8” (15 mm), by turning the poten- tiometer SPTE on the CU-200, clockwise. 0° SPTE ≈ 95° e When stop arm is on top of the operator, lift the door stop arm up and mount it on the splines, as close as possible to the stop block 1). Fine-adjust i...

Note: Impulses are not accepted if SPTE is more than 0°. 0° SPTE 1 3 2 Door stop arm 1 Stop block 2 Fine-adjustment screw 3 61 Issue 2012-06-27 1007718-US-3.0 13 Start-up

13.2 Auto-learn – automatically sets back and latch check (recommended) This learning is performed by pushing the LEARN BUTTON (LRN). • Before the learning procedure starts, make sure that the door has been properly closed i.e.,not by force. • A new learn must be carried out in following situations ...

13.2.2 Double doors For double doors, the MASTER door must be learned first and thereafter the SLAVE door.When the SLAVE door is learned, the MASTER door will open up to fully open position duringthe learning phase of the SLAVE door. The doors can also be learned separately before connecting the syn...

13.4 Connection of activation units and accessories Push plate OPD/OPS Activation sensor 1 4 CU-200 CU-200 EXU-SI CU-200 EXU-SA CU-200 EXU-SA EXU-SI EXU-SI 5 6 2 3 EXU-SI 7 PRESS TO OPEN 6 1 2 1 2 3 6 1 4 5 (6 1 3)* 13 3 4 5 1 2 6 1 4 5 3 10 1 3 3 6 3 4 3 7 4 7 3 10 11 12 PIMP/DMPS.NS (NC) PDET/DMPS...

14 Changing group of parameters a Disconnect the electrical power contact. b Press the LEARN BUTTON (LRN) and keep it depressed. c Connect the electrical power contact. d Watch the ERROR LED. 3 s 5 s 1 s e Release the LEARN BUTTON after the 5 seconds (LED is out). The ERROR LED flashes a number of s...

15 Classification 15.1 Entering the program mode (classification) On the master control unit. • Disconnect the mains plug • Press the LEARN BUTTON while connecting the mains plug • Watch the ERROR LED 3 s 5 s 1 s 5 s 1 s • Release the LEARN BUTTON after the second 5 s has passed 15.2 Identify the cu...

16 Cover The cover and back plate are manufactured in clear anodized aluminium. The end plates aremade of black painted steel sheet. 16.1 Creating slot in the cover for the drive shaft a Measure the distance X on the mounted operator from the pivot end of the back plate to the center line of the out...

17 Troubleshooting Remedies/Explanations Possible reasons why Fault Change the setting of the control switch Control switch is set to OFF The door does not openThe motor does not start Check the electrical power power switch Electrical power power is missing Strap impulse inputs Activation unit does...

17.1 Error indication • During normal operation the ERROR LED on the control unit is illuminated. • An extinguished LED indicates that there is no electrical power power. • A flashing light on the LED indicates that the operator is out of function (see table below). • An audible warning signal can b...

18 Maintenance plan Regular inspections shall be made according to national regulations by a trained and qualifiedperson. The number of service occasions shall be in accordance with national requirements.This is especially important when the installation concerns a fire-approved door or a door witha...

19 ANSI / BHMA A156.10 19.1 REQUIREMENTS FOR POWER OPERATED DOORS From American National Standard for Power-Operated Pedestrian Doors. Please refer to thefull standard if necessary, obtainable through BHMA at (212) 661-4261. All figures referredto below can be found in the full standard. Excerpts re...

the open position. The activating zone shall have a minimum width equal to the width of theclear opening measured at 8 in. and 30 in. from the interlace of the safety and activating zones. 8.2.5 When sensors are used to provide both an activating and a safety zone, if the distance be-tween the two n...

20 ANSI / BHMA A156.19 (LOW ENERGYAPPLICATION) 20.1 REQUIREMENTS FOR POWER OPERATED DOORS The following texts are excerpts from American National Standard for power-operated doors.Please refer to the full standard if necessary. 20.1.1 Activation The operator shall be activated by a knowing act. 20.1...

Table II Total Opening Time to 90 Degrees Backcheck at 80 degrees Backcheck at 70 degrees Backcheck at 60 degrees Table I plus 1second Table I plus 1.5 seconds Table I plus 2 seconds If the door opens more than 90 degrees, it shall continue at the same rate as backcheck speed. Note: To determine max...