Page 3 - Contents
Contents 990-2440 AIS 5000 400V Installation Manual i Safety ..................................................................... 1 IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1 IMPORTANT SAFETY INSTRUCTIONS — SAVE THESE INSTRUCTIONS ....
Page 7 - Safety; IMPORTANT SAFETY INSTRUCTIONS — SAVE THESE INSTRUCTIONS; Symbols used in this manual; Read this information to avoid equipment damage.; Indicates important information.; Use a pallet jack or a forklift for components over 54 kg.
990-2440 AIS 5000 400V Installation Manual 1 Safety IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS — SAVE THESE INSTRUCTIONS This manual contains important safety instructions for the AIS series that should be followed during installation, operation, and mainte...
Page 8 - User Safety
990-2440 AIS 5000 400V Installation Manual 2 User Safety WARNING!This UPS contains hazardous AC and DC voltages. Only qualified electricians should connect the UPS, AC line and external batteries, and must be familiar with batteries and battery installation. Before installing, maintaining or servici...
Page 9 - General Information; About this manual
990-2440 AIS 5000 400V Installation Manual 3 General Information About this manual This Installation Manual gives a detailed overview of the various functions of the APC UPS system and contains information on how to install, connect, program and maintain the AIS 5000 UPS system. Further information ...
Page 10 - Site Requirements; Receiving and inspecting the UPS; system. The type label is placed on the inside of the UPS front door.
990-2440 AIS 5000 400V Installation Manual 4 Site Requirements Receiving and inspecting the UPS Your AIS 5000 UPS system has been tested and inspected for quality assurance prior to shipment from APC. To ensure that the UPS has not been damaged during transportation, carefully inspect both the exter...
Page 11 - Moving the equipment to site:; • Can the transport equipment handle the weight of the system?
General Information - Site Requirements 990-2440 AIS 5000 400V Installation Manual 5 Moving the equipment to site: Before moving the equipment to the installation site, the following should be checked: • Can the transport equipment handle the weight of the system? • Is there enough space to transpor...
Page 12 - Air Filter; Fitting the air filter
990-2440 AIS 5000 400V Installation Manual 6 Air Filter The air filter must be fitted at the air inlet of the UPS, and is designed for extra protection of UPS systems installed in environments with conductive dust. Fitting the air filter Insert the air filter in the brackets and slide it completely ...
Page 13 - Air filter sizes
General Information - Air Filter 990-2440 AIS 5000 400V Installation Manual 7 Air filter sizes 630 mm 700 mm Air filter Fr ont si de 15 mm 700 mm A (cut view) 450 mm Air filter F ro n t s id e 700 mm 15 mm 700 mm 300 mm Air filter Fr o n t s id e 700 mm 15 mm 700 mm Upper Side Bottom Side Upper Side...
Page 14 - Enclosure dimensions and footprint; Enclosure dimensions.
General Information - Air Filter 8 AIS 5000 400V Installation Manual 990-2440 Enclosure dimensions and footprint Enclosure dimensions. UPS Height (mm) Width (mm) Depth (mm) Weight (kg) 10 kVA 1,803 826 813 550 20 kVA 1,803 826 813 650 30 kVA 1,803 826 813 750 40 kVA 1,803 1,219 813 900 60 kVA 1,803 ...
Page 15 - Top and bottom view of 10–30kVA UPS:
General Information - Air Filter 990-2440 AIS 5000 400V Installation Manual 9 Footprint. Top and bottom view of 10–30kVA UPS: 80-100kVA Conduit Box 64 (1,626) 71 (1,803) 1.00 (25) 24.99 (635) 27.91 (709) 61.19 (1,554) 55.66 (1,414) 2.76 (70) Perforated area for air circulation 61.00 (1,549) 12.80 (3...
Page 16 - Top and bottom view of 40–60kVA UPS:
General Information - Air Filter 10 AIS 5000 400V Installation Manual 990-2440 Top and bottom view of 40–60kVA UPS: Perforated area for air circulation Perforated area for air circulation 61.00 (1,549) 12.80 (325) COG-Z 36.00 (914) Minimum service clerance 20.67 (525) COG-X Conduit Box 3.96 (100) 3....
Page 17 - Top and bottom view of 80–100kVA UPS:
General Information - Air Filter 990-2440 AIS 5000 400V Installation Manual 11 Top and bottom view of 80–100kVA UPS: 61.00 (1,549) Perforated area for air circulation Perforated area for air circulation 31.50 (800) COG-X 11.81 (300) COG-Z 36.00 (914) Minimum service clearance Conduit Box 3.96 (100) ...
Page 18 - External Connection; Connecting the UPS; External connection board
12 AIS 5000 400V Installation Manual 990-2440 External Connection Connecting the UPS External connection board Note X001–X004 are relay change-over contacts 2A, 250Vac (0, 5A, 60Vdc). X006 is Emergency Power Off (EPO) on the input. X007 pin 3–4 for Battery Temperature Sensor. Note Use 1.5 mm CU cond...
Page 19 - Installing Conduit Boxes; UPS Feet
External Connection - Connecting the UPS 990-2440 AIS 5000 400V Installation Manual 13 Installing Conduit Boxes Top view: UPS Feet Conduit Box Front of Conduit Box In p u t By p a s s O u tput DC Comm.
Page 20 - Mounting the Conduit Box:
External Connection - Connecting the UPS 14 AIS 5000 400V Installation Manual 990-2440 Mounting the Conduit Box: 1. Open UPS front door. 2. Remove cover from the input/output section. 3. Place Conduit Box under UPS and align it with hole in UPS bottom plate. 4. Take out Conduit Box and make holes in...
Page 21 - Access to Input/Output section
External Connection - Connecting the UPS 990-2440 AIS 5000 400V Installation Manual 15 5. Install Conduit Box under UPS. Push projecting edge of Conduit Box into slot on UPS bottom plate. From inside the UPS, mount front of Conduit Box onto UPS bottom plate using 2 M4×12 cross head screws for 10–30 ...
Page 23 - Connecting cables
External Connection - Connecting the UPS 990-2440 AIS 5000 400V Installation Manual 17 Connecting cables • X001 Mains Input (L1, L2, L3) • X090 Bypass Input L1, L2, L3, N) • X004 Output (L1, L2, L3, N) • Q004 Battery (+, –) 1 0 on off 1 0 on off 1 0 on off 1 0 on 1 0 on off Q100 Q090 Q050 Q001 Q004 ...
Page 26 - Torque specifications.; Grounding; Protective Earth; Stud size
External Connection - Connecting the UPS 20 AIS 5000 400V Installation Manual 990-2440 Terminals. Torque specifications. Grounding System grounding:Grounding busbar marked “Grounding” must be connected by grounding electrode conductor to a local grounding electrode. Grounding electrode conductor to ...
Page 27 - Communication interface
External Connection - Connecting the UPS 990-2440 AIS 5000 400V Installation Manual 21 Emergency Power Off (EPO) The UPS is equipped with and EPO input (X006) on the external connection board (part of the low-voltage section). The battery breaker is equipped with a shunt trip function (X061: 3, 4). ...
Page 28 - Communication interface ports; – Normal Operation/Bypass Operation; Serial Interface 20 mA Current Loop: X004
External Connection - Connecting the UPS 22 AIS 5000 400V Installation Manual 990-2440 Communication interface ports COM-PORT: X005 The com-port consists of 4 relay outputs from which the following information is available: – UPS System ON/OFF – Normal Operation/Bypass Operation – Normal Operation/B...
Page 29 - Overview of Communication interface; COM INTERFACE; COM PORT
External Connection - Connecting the UPS 990-2440 AIS 5000 400V Installation Manual 23 Overview of Communication interface X005 X004 X003 C C C C C C C C C C C C C C 14 15 2 16 17 4 18 19 6 20 21 8 13 25 NC1 NO1 COM1 NC2 NO2 COM2 NC3 NO3 COM3 NC4 NO4 COM4 + - X003X004X005 25 pin SUB-D male25 pin SUB...
Page 59 - IP32 Drip Shield
990-2440 AIS 5000 400V Installation Manual 53 IP32 Drip Shield If the UPS is installed in an environment with dripping, non-corrosive liquids, install a IP32 drip shield to prevent such non-corrosive liquids from dripping into the UPS. To achieve protection IP32, the UPS must be equipped with the dr...
Page 60 - Mounting the drip shield
Options - IP32 Drip Shield 54 AIS 5000 400V Installation Manual 990-2440 Mounting the drip shield v xc v xc x 4 x 4 Remove protection foil before assembly! (not shown on illustration) x 4 x 4 Remove the 4 bolts from UPS drip shield and mount the 4 stand-offs. Reuse bolts from UPS roof to attach drip...
Page 61 - Drip shield sizes
Options - IP32 Drip Shield 990-2440 AIS 5000 400V Installation Manual 55 Drip shield sizes 24.9 mm 45 mm 840 mm 85,1 mm 74.9 mm 74.9 mm Front View Top View 400 mm 337.6 mm 7.1 mm 24.9 mm 45 mm 840 mm 85.1 mm 85.1 mm 100 mm 100 mm Front View Top View 775 mm 865.1 mm 7.1 mm 24.9 mm 45 mm 1,150.1 mm 84...
Page 62 - Relay Board
56 AIS 5000 400V Installation Manual 990-2440 Relay Board All alarms are shown in alarm position (*). Status is shown in status position ( ). All relay change-over contacts are 2A 250 Vac or 0.5 60 Vdc. Maximum cable size is AWG 14 (2.5 mm 2 ). ∆ Rectifier Mains Fault DC Out of Tolerance Rectifier F...
Page 64 - Communication Cards; Cards and slots; Four cards are available for the AIS 5000 UPS from APC:
58 AIS 5000 400V Installation Manual 990-2440 Communication Cards Cards and slots Two slots are provided for optional communication cards behind the cover of the low voltage section. Four cards are available for the AIS 5000 UPS from APC: • Network Management Card • Modbus/BMS Card • Environmental M...
Page 65 - Programming and Set-Up; Display; Display introduction
990-2440 AIS 5000 400V Installation Manual 59 Programming and Set-Up Display Display introduction The display on the front of the UPS is the interface between the user and the UPS. The display is provided with a Light Emitting Diode (LED) alarm indicator and a keyboard. The display shows measured va...
Page 66 - Display functions; To increase the back light contrast, press
Programming and Set-Up - Display 60 AIS 5000 400V Installation Manual 990-2440 Display functions For a status report on the UPS, or to program the system, press the applicable display key. To increase the back light contrast, press and simultaneously. To decrease the contrast press and simultaneousl...
Page 67 - Display messages
Programming and Set-Up - Display 990-2440 AIS 5000 400V Installation Manual 61 Display messages To read measurements, press one or two keys simultaneously as shown below. (Illustrated values are examples only). Note Mains = Utility Action Display Messages Description Shows date/time:Year, month, day...
Page 68 - Programming the UPS; User stack; Parameter
62 AIS 5000 400V Installation Manual 990-2440 Programming the UPS User stack Parameter Comments Language Default language: English. Second language: German. To activate the second language, push and browse through the menu, using the cursor keys or until the display shows: To activate the second lan...
Page 72 - and browse through the menu,
Programming and Set-Up - Programming the UPS 66 AIS 5000 400V Installation Manual 990-2440 Battery Monitor Test This parameter will only appear on the display, if the Advanced Battery Monitor option is installed. To perform the Battery Monitor Test, push and browse through the menu, using the cursor...
Page 73 - Settings for redundant systems
Programming and Set-Up - Programming the UPS 990-2440 AIS 5000 400V Installation Manual 67 Battery Monitor Reset This parameter will only appear on the display if the Advanced Battery Monitor option is installed. To reset the battery monitor, push and browse through the menu, using the cursor keys o...
Page 74 - Enter New Time
Programming and Set-Up - Programming the UPS 68 AIS 5000 400V Installation Manual 990-2440 Enter New Time To program the time setting, press . Browse through the menu, using the cursor keys or until the display shows: Enter the new time by using the numeric keys. Enter the hour, minute, and second. ...
Page 75 - Setting stack; DC
990-2440 AIS 5000 400V Installation Manual 69 Setting stack In the setting stack, the following parameters are changeable: Parameter Factory Setting Normal Charge Voltage 272 Vdc Boost Charge Voltage 272 Vdc - no boost required Charge Current Max. Refer to below table Low Battery Warning 216 Vdc Low...
Page 77 - Operation Modes; Operation mode descriptions:; Operation Mode; In standby mode, the UPS has no output voltage.
990-2440 AIS 5000 400V Installation Manual 71 Operation Modes The display automatically indicates the current UPS operation mode. See the table below for examples of operation modes and their descriptions. Operation mode descriptions: Operation Mode Description of Operation Mode Normal Operation The...
Page 78 - The load is now supplied directly from the bypass mains.; The load is now supplied by the UPS.
Programming and Set-Up - Operation Modes 72 AIS 5000 400V Installation Manual 990-2440 Normal to Bypass Operation If the bypass mains fails during bypass operation, the UPS will automatically switch to normal operation, provided that the rectifier mains is available. If the battery supply is availab...
Page 79 - Normal to Manual Bypass Operation
Programming and Set-Up - Operation Modes 990-2440 AIS 5000 400V Installation Manual 73 Normal to Manual Bypass Operation C auti on CAUTION! Never operate the manual bypass switch when the UPS is in normal operation. Press and the cursor keys or until the display shows: Press . If the bypass mains is...
Page 80 - Manual Bypass to Normal Operation (including start up procedure); The load is now supported by the UPS.
Programming and Set-Up - Operation Modes 74 AIS 5000 400V Installation Manual 990-2440 Manual Bypass to Normal Operation (including start up procedure) 1 . Switch on the rectifier mains supply by closing the Q001 breaker. The display shows: After 10 seconds the display message changes to: 2 . Press ...
Page 82 - APC Worldwide Customer Support; Contact the
*990-2440* APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways: • Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests. – www.apc.com (Corporate Headquarters) ...
