Page 3 - Installation and User Manual; Uninterruptible Power Systems; Schneider Electric
Installation and User Manual i 86-174010-00 B00 MGE Galaxy 5000 40 – 130KVA Uninterruptible Power Systems Installation and User Manual Schneider Electric 1660 Scenic Avenue, Costa Mesa, CA 92626, (714) 557-1636 Service Solutions Team: 1-800-438-7373 (Hours: 24/7) Revision History: A00 ECN-005986 5/2...
Page 4 - IMPORTANT SAFETY INSTRUCTIONS; – This manual contains important instructions for Galaxy
MGE Galaxy 5000 Important Safety Instructions ii 86-174010-00 B00 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS – This manual contains important instructions for Galaxy 5000 that must be followed during operation and maintenance of the equipment. WARNING Opening enclosures expose hazardous v...
Page 5 - iii; WARNING; COURANT DE FUITE ELEVE. Raccordement a la terre indispensable; NEMA PE 1 - Uninterruptible Power Systems.; Environment; if it is not properly recycled by specialized companies.
Installation and User Manual iii 86-174010-00 B00 WARNING HIGH LEAKAGE CURRENT. Ground connection essential before connecting supply. ATTENTION COURANT DE FUITE ELEVE. Raccordement a la terre indispensable avant le raccordement au reseau. WARNUNG! Hoher Ableitstrom Vor Inbetriebnahme Schutzleiterver...
Page 6 - iv
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Page 7 - C o n t e n t s; Contents
Contents C o n t e n t s I 86-174010-00 B00 IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iiCertification Standards – Three Phase UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iiiEnvironment . . . . . . . . . . . . . . . . . . . . . . . ....
Page 9 - Figures
Installation and User Manual Contents III 86-174010-00 B00 Figures 1-1 MGE Galaxy 5000 UPS Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2 1-2 Single Line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2 1-3 Inside MGE Gal...
Page 10 - RECORD ALL SERIAL NUMBERS FOR THE MGE GALAXY 5000 AND ACCESSORIES.
MGE Galaxy 5000 Record All Serial Numbers IV 86-174010-00 B00 CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR THE MGE GALAXY 5000 AND ACCESSORIES. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMB...
Page 11 - Safety Rules; Safety of persons
Safety Rules Safety of persons The UPS must be installed in a room with restricted access (qualified personnel only). A UPS has its own externalpower source (the battery). Consequently, the power outlets may be energized even if the UPS is disconnected fromthe AC-power source. Dangerous voltage leve...
Page 12 - Symbol Usage; Document Icons
MGE Galaxy 5000 Symbol Usage VI 86-174010-00 B00 Symbol Usage Danger, these instructions are imperative. Information, advice, help Visual indication Action Audio signal LED OFF LED flashing LED ON Ground cables Other cables Vertical selection Other selection Enter / Confirm Event scroll in log Page ...
Page 13 - Section Descriptions; Introduction
Installation and User Manual Section Descriptions VII 86-174010-00 B00 Section Descriptions 1 Introduction Provides a general description of the MGE Galaxy 5000 system’s intended use, single line, major components, andmechanical specifications. 2 Setup and Installation Guides the user through perfor...
Page 14 - VIII
(This page left blank intentionally) MGE Galaxy 5000 VIII 86-174010-00 B00
Page 15 - I n t r o d u c t i o n; the eco-design approach used in product development,; Scope
I n t r o d u c t i o n Thank you for selecting a Schneider Electric product to protect your electrical equipment. The MGE Galaxy 5000range has been designed with the utmost care. We recommend that you take the time to read this manual to takefull advantage of the many features of your UPS. Schneide...
Page 16 - MGE GALAXY 5000 UPS SYSTEM WITH BATTERY SINGLE LINE DIAGRAM
MGE Galaxy 5000 1 — 2 86-174010-00 B00 Figure 1-1: MGE Galaxy 5000 UPS Cabinet. Figure 1-2: Single Line Diagram Optional Bypass Input 480Y VAC Main Input 480 VAC MainInput Bypass Input Output Q3BP Q5N UPS Input Fuses Input Static Switch ToCriticalLoad Q4S KA2 KA1 Q1 CB Battery Charger Battery Static...
Page 17 - Inside the UPS Cabinet, Access to Connections; Figure 1-3: Inside MGE Galaxy 5000 UPS Cabinet
Installation and User Manual 1 — 3 86-174010-00 B00 1.2 Inside the UPS Cabinet, Access to Connections Figure 1-3: Inside MGE Galaxy 5000 UPS Cabinet (1) Connectors for auxiliary interconnections of parallel UPS units (INTN PCA), optional (2) User-machine interface display (3) Slot for relay communic...
Page 18 - UPS Cabinet Bottom View Layout; Figure 1-6: MGE Galaxy 5000 Cabinet Bottom View Layout
MGE Galaxy 5000 1 — 4 86-174010-00 B00 Figure 1-4: Power Connection Terminals Figure 1-5: INTN PCA for Auxiliary Interconnections of Parallel UPSs 1.3 UPS Cabinet Bottom View Layout Figure 1-6: MGE Galaxy 5000 Cabinet Bottom View Layout 4.04 (102.50) 1.26 (32.00) 17.32 (440.00) fixed casters (2) 17....
Page 19 - User-Machine Interface Display
Installation and User Manual 1 — 5 86-174010-00 B00 1.4 User-Machine Interface Display Figure 1-7: User-Machine Interface Display (30) Graphical display (31) Load protected LED (32) Minor fault LED (33) Major fault LED (34) Help key (35) Function keys (36) Menu key (38) OFF button (37) ON button (42...
Page 20 - Display Screens
1.5 Display Screens Figure 1-8: Display Screens Personalization Frequency measurements MGE Galaxy 5000 Introduction 1 — 6 86-174010-00 B00
Page 21 - Relay Communication Card
Installation and User Manual 1.6 Relay Communication Card Figure 1-9: Relay Communication Card (50) Card cover screws (51) Card screw holes (52) Card cover (53) Cable entry holes (54) Output terminal block (55) Input terminal block (56) Cable clamping screws Introduction 1 — 7 86-174010-00 B00
Page 23 - S e t u p a n d I n s t a l l a t i o n; To ensure correct ventilation, leave nothing on top of the UPS.
S e t u p a n d I n s t a l l a t i o n 2.0 Scope Guides the user through performing connections required for initial installation. Included are the electrical specifi-cations and connection details. 2.1 Location To ensure correct ventilation, leave nothing on top of the UPS. Leave three feet of fre...
Page 24 - Layout of Cabinets; Electrical Specifications; Table 2-1: Electrical Specifications for the MGE Galaxy 5000
2.1.1 Layout of Cabinets Figure 2-2: Layout of Cabinets (typical) 2.2 Electrical Specifications Table 2-1: Electrical Specifications for the MGE Galaxy 5000 Output Power Rating (0.9 PF) 40KVA 50KVA 60KVA 80KVA 100KVA 130KVA UPS Voltage (input/output) 480/480 480/480 480/480 480/480 480/480 480/480 I...
Page 25 - CAUTION; Figure 2-3: Single UPS With Common Normal and Bypass AC Inputs
Installation and User Manual CAUTION Only an authorized electrical professional should access electrical connections. A severe shock hazard exists. 2.3 Connection of Power Cables in a Single UPS Figure 2-3: Single UPS With Common Normal and Bypass AC Inputs Figure 2-4: Single UPS With Separate Norma...
Page 26 - Redundant Parallel Configuration (Maximum Two UPS Units for Pn); Figure 2-5: Parallel UPS With Common Normal and Bypass AC Inputs; To Load
2.4 Redundant Parallel Configuration (Maximum Two UPS Units for Pn) These configurations do not have an external System Bypass Cabinet (SBC). Figure 2-5: Parallel UPS With Common Normal and Bypass AC Inputs Figure 2-6: Parallel UPS With Separate Normal and Bypass AC Inputs CAUTION If the two UPSs ar...
Page 27 - Setup and Installation
Installation and User Manual 2.5 Auxiliary Interconnections Between UPSs in Parallel Configurations Figure 2-7: Redundant Parallel Configuration (Maximum Two UPS) Exchange-current interconnections (19): Link connectors XMS02 and XMS03 on thetwo UPS units. CAN // interconnections (21): Fit a blue plu...
Page 28 - These configurations have an external System Bypass Cabinet (SBC).; Create a loop connection between the cabinet
Figure 2-8: Parallel Configuration for Increased Capacity (Four UPSs) These configurations have an external System Bypass Cabinet (SBC). UPS 2 UPS 1 UPS 4 UPS 3 Blue plug Redplug n o m m o C UPS 1 SBC TB2 UPS 2 UPS 4 UPS 3 Blue plug Red plug Interconnections with the external systembypass cabinet (2...
Page 29 - Tie down the cables as indicated in the diagram in Section 2.9.; - Remove the wire jumper from terminal block
Installation and User Manual Fitting the Protection Cover for the Auxiliary Interconnection Cables The protection cover supplied with the parallel connected UPS units protects the user against direct contact withvoltages other than SELVs and ensures the auxiliary interconnection cables are maintaine...
Page 30 - Adding Communication Cards
2.7 Adding Communication Cards Figure 2-11: Adding Communication Cards MGE Galaxy 5000 Setup and Installation 2 — 8 86-174010-00 B00
Page 31 - Connection of the Relay Communications Card; Figure 2-12: Connection of Relay Communication Card
Installation and User Manual 2.8 Connection of the Relay Communications Card CAUTION Isolate and lock-out all power sources for this card before making connections. Never connect SELV (safety extra low voltage) and non-SELV circuits to the different outputs of the same card. 1 - Remove the cover (52...
Page 32 - Communications Card Connection Example; Disconnecting device that can be locked; Characteristics of the output contacts:
2.8.1 Characteristics of the Contacts on the Relay Communications Card Figure 2-13: Characteristics of the Contacts on the Relay Communications Card Communications Card Connection Example If a SELV (safety extra low voltage) source is used, it must always be possible to isolate the communications ca...
Page 33 - Routing the Control/Communications Cables; SELV
Installation and User Manual 2.9 Routing the Control/Communications Cables Single UPS Figure 2-14: Routing the Control/Communications Cables for Single UPS CAUTION To ensure sufficient isolation of control and communication cables, they must be run separately from the power cables. Reinforce the ins...
Page 34 - Ties
Parallel UPS Figure 2-15: Routing the Control/Communications Cables for Parallel UPS CAUTION To ensure sufficient isolation of exchange-current, CAN and external bypass cabinet cables, they must be run separately from the power cables. Reinforce the insulation of these control and communication cabl...
Page 35 - Operation; O p e r a t i o n; The UPS remains energized unless it is shut down.
Operation 3 — 1 86-174010-00 B00 O p e r a t i o n CAUTION All operations concerning system start-up and compliance with standards and regulations, including those related to the battery cabinet, must be carried out by trained and certified personnel before using the UPS. 3.0 Scope Provides startup,...
Page 36 - Figure 3-3: Shutting Down a Parallel Configuration; The load is protected by the UPS.
3.2 Restarting a Single UPS Check that switches Q4S (9) and Q5N (11) are closed. If this is the case, continue with this procedure, otherwise refer to Section 4.4.1 "Return to the Normal Operation, Single UPS". Figure 3-2: Restarting a Single UPS 3.3 Shutting Down a Parallel Configuration Fi...
Page 37 - Restarting a Parallel Configuration; Figure 3-4: Restarting a Parallel Configuration; The load is protected by the UPSs.
Installation and User Manual 3.4 Restarting a Parallel Configuration Check that switches Q4S (9) and Q5N (11) are closed. If this is the case, continue with this procedure, otherwise refer to Section 4.4.2 or Section 4.4.3 "Return to the Normal Operation, Parallel UPS". Figure 3-4: Restartin...
Page 38 - Operation of Mimic-Panel LEDs; Single UPS Start Sequence on Normal AC Input
3.5 Operation of Mimic-Panel LEDs The MGE Galaxy 5000 system is simple to operate and yet provides a wealth of continuous monitoring anddiagnostic features to ensure proper operation. Operators gain access to information in the MGE Galaxy 5000system through the display and its integrated LED mimic p...
Page 39 - Operating Modes; Transfer to Battery Power
Installation and User Manual 3.6 Operating Modes Normal (Double Conversion) Mode This is the standard operating mode, set by default in the factory. Two possible cases: Figure 3-6: Normal (Double Conversion) Operating Mode 3.7 Load on Battery Power The load continues to be protected by the UPS when ...
Page 40 - UPS Personalization; Access to the Personalization Functions; Personalization Settings; - Press the menu key
3.8 UPS Personalization Access to the Personalization Functions CAUTION Personalization must be carried out with switches Q1 (8) and Q5N (11) open (OFF) and switch Q4S (9) closed (ON). Figure 3-8: UPS Personalization Personalization Settings Operating Mode Frequency Automatic Bypass Transfer to bypa...
Page 41 - Display Messages List; 0% remaining backup time
Installation and User Manual Battery 3.9 Display Messages List Low battery warning threshold if battery monitorinactive 40% remaining backup time 20 - 60 - 80 % remainingbackup time Low battery warning threshold if battery monitoractive 4 minutes of battery backuptime 1 to X minutes of batterybackup...
Page 42 - Operation of the Relay Communication Card (Dry Contacts)
3.10 Operation of the Relay Communication Card (Dry Contacts) All systems are equipped with this remote transmissions card (also known as SECI).A complete specification exists for the card used in MGE Galaxy 5000.This card is used for the transmission of information between the system and the enviro...
Page 43 - UPS personalization fault.
Installation and User Manual 3.10.3 List of Operating Status Conditions That May be Assigned to an SECI Output Operating statusconditions Description GENERAL ALARM PFC fault ORInverter fault ORBypass static switch fault ORCharger fault ORThermal overload on AC bypass ORNormal AC input fuse blown ORA...
Page 44 - PFC FAULT; PFC fault OR; INVERTER FAULT
PFC FAULT Neutral leg fault ORNeutral leg IGBT temperature outside tolerances OR Voltage difference between 2 DC half-buses outside tolerances ORTop DC half-bus voltage outside tolerances ORBottom DC half-bus voltage outside tolerances PFC fault OR DC-bus voltage at end of CSR1 walk-in is lower than...
Page 47 - M a i n t e n a n c e; Buzzer
4 — 1 86-174010-00 B00 Maintenance M a i n t e n a n c e 4.0 Scope Identifies alarm conditions, UPS isolation operation, and maintenance and safety information on servicing batteriesfor the MGE Galaxy 5000. 4.1 Identification of Alarms Alarm conditions are identified by LEDs (31) , (32) , (33) and t...
Page 48 - UPS Isolation; UPS Isolation Single UPS; ATTENTION; Power is present on the power connection terminals.
4.3 UPS Isolation 4.3.1 UPS Isolation Single UPS To isolate the UPS from the electrical power source and supply the load directly by the normal or bypass AC source,follow the instructions below. Figure 4-2: UPS Isolation ATTENTION Power is present on the power connection terminals. 1 - Press a butto...
Page 49 - UPS Isolation Parallel UPS Without External Bypass Cabinet
Installation and User Manual 4.3.2 UPS Isolation Parallel UPS Without External Bypass Cabinet Shutdown and isolation of the first UPS: Figure 4-3: Parallel UPS Configuration Without External Bypass Cabinet ATTENTION Power is present on the power connection terminals. Shutdown and isolation of the se...
Page 50 - Figure 4-5: Shutdown and Isolation of all the UPSs
4.3.3 UPS Isolation Parallel UPS With External Bypass Cabinet Shutdown and isolation of one UPS: Figure 4-4: Parallel UPS Configuration With External Bypass Cabinet Shutdown and isolation of all the UPSs: Figure 4-5: Shutdown and Isolation of all the UPSs 1 - On each UPS, press a button to exit slee...
Page 51 - Return to the Normal Operation; Return to Normal Single UPS; Figure 4-6: Return to the Normal Operation for Single UPS
Installation and User Manual Maintenance 4 — 5 86-174010-00 B00 4.4 Return to the Normal Operation 4.4.1 Return to Normal Single UPS Figure 4-6: Return to the Normal Operation for Single UPS 1 - Check that bypass switch Q3BP (10) is ON and that all other switches are OFF. 2 - Set switch Q4S (9) to O...
Page 52 - Return to Normal Parallel UPS Without External Bypass Cabinet
MGE Galaxy 5000 Maintenance 4 — 6 86-174010-00 B00 4.4.2 Return to Normal Parallel UPS Without External Bypass Cabinet Restart the UPS unit for which switch Q3BP (10) is ON and the other switches are OFF. CAUTION It is imperative to restart this UPS. Otherwise, load power is lost if the other UPSis ...
Page 53 - Restart the UPS for which all switches are set to OFF.
Installation and User Manual Maintenance 4 — 7 86-174010-00 B00 Restart the UPS for which all switches are set to OFF. 1 - Set the input switch Q4S (9) to ON. 2 - Set output switch Q5N (11) to ON. 3 - Check that all the UPS units present in the installation are included in the list on the display an...
Page 54 - Return to Normal Parallel UPS With External Bypass Cabinet
4.4.3 Return to Normal Parallel UPS With External Bypass Cabinet Figure 4-8: Parallel UPS Configuration With External Bypass Cabinet 1 - Check that all switches on the UPSs are set to OFF.2 - Apply bypass and input power to UPSs.3 - Set switch Q4S (9) on each UPS to ON. 4 - Set output switch Q5N (11...
Page 55 - Servicing Batteries; IMPORTANT SAFETY INSTRUCTIONS FOR SERVICING BATTERIES; 0 Hz Training Center
Installation and User Manual 4.5 Servicing Batteries IMPORTANT SAFETY INSTRUCTIONS FOR SERVICING BATTERIES Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. When replacing ba...
Page 57 - A p p e n d i c e s; Electrical Characteristics; Selection of Protection Devices; UPS with common normal and bypass AC inputs; Appendices
A p p e n d i c e s A1 Electrical Characteristics Selection of Protection Devices UPS with common normal and bypass AC inputs UPS unit with separate normal and bypass AC inputs NOTE: Interrupted Transfer to Bypass Source: If the bypass source is beyond the conditions stated below, the UPS will make ...
Page 59 - Input/Output Characteristics; Normal AC source/Bypass AC source; Power supplied as a function of; Uin
Installation and User Manual A — 3 86-174010-00 B00 Input/Output Characteristics Normal AC source/Bypass AC source Power supplied as a function of Permissible UPS overloads as a function of time input voltage UPS Uin 432 to 528 V Input voltage range permitted by thestandard according to the curve be...
Page 60 - INFORMATION
MGE Galaxy 5000 A — 4 86-174010-00 B00 General characteristics of Galaxy 5000 UPSs INFORMATION The operating temperature range is 32°F to 104°F (0°C to +40°C); for overload conditions is 32°F to 86°F (0°C to +30°C). Optimum operating range is within 68°F to 77°F (20°C to +25°C). Battery backup time ...
Page 61 - Maximum Allowable Power for Parallel UPS Units; With external system bypass cabinet:
Installation and User Manual A — 5 86-174010-00 B00 A2 Maximum Allowable Power for Parallel UPS Units INFORMATION The maximum allowable power for 6 parallel UPSs is limited to 5 x Pn for 40-80kVA UPSs. For 100-130kVA UPSs, the maximum is up to 4 x Pn. With external system bypass cabinet: Without ext...
Page 62 - UPS Cabinet Major Internal Components; IGBT charger + neutral leg
MGE -Galaxy 5000 A — 6 86-174010-00 B00 A3 UPS Cabinet Major Internal Components IGBT charger + neutral leg IGBT PFC IGBT inverter EXTN PCADC capacitors Normal AC and battery SS PCAOutput fuseBypass AC and inverter SS PCA DALIN PCAOutput capacitorsALIN PCAInput fuse Input capacitorsInductor and SS f...
Page 63 - Available Options; Optional communications card with additional power relay
Installation and User Manual A — 7 86-174010-00 B00 A4 Available Options NMC (Network Management Card) option This option is a communications card for supervision and protection of a three-phase device. Each UPS can beequipped with a maximum of four NMC communications cards. Optional communications ...
Page 65 - MGE Standard Three Phase Warranty
Installation and User Manual Warranty, Registration, & Customer Support W — 1 86-174010-00 B00 MGE Warranty & Proprietary Rights Statement for Three Phase Products (Applicable within the United States, Canada and Mexico) MGE Standard Three Phase Warranty MGE UPS SYSTEMS, INC. (“MGE”) warrant...
Page 66 - Warranty and Product Registration; User Information
MGE Galaxy 5000 Warranty, Registration, & Customer Support W — 2 86-174010-00 B00 Warranty and Product Registration Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and qualityrequirements. We are pleased to have you join our increasing family of users. In or...
Page 67 - Technical Support and Product Services; in any discussions or correspondence.; Who To Contact; any questions that you might have.; Scheduling Field Service Engineer Support; toll free telephone number at; Return Policy for Repair of Three Phase Products (RGA); obtaining an RGA number.
Installation and User Manual Warranty, Registration, & Customer Support S — 1 86-174010-00 B00 Service Solutions Team — Three Phase Products Technical Support and Product Services Technical questions? If you encounter a problem while following the instructions in this manual, or have questions a...
Page 69 - G l o s s a r y
G l o s s a r y Term used Definition/Meaning @ At. / And/or. +/- Plus or Minus. ≤ Equal to or less than. # Number. °C Degree Celsius. °F Degree Fahrenheit. Ø Phase angle. Ω Ohm; unit of resistance. ® Trade Mark. AC or ac Alternating current, also implies root-mean-square (rms). Ambient Temp. Tempera...
Page 73 - Use this form; NAME; I would like to report the following problems with this document:
R e o r d e r F o r m 1 6 6 0 S c e n i c Av e n u e C o s t a M e s a , C A 9 2 6 2 6 Use this form to report any errors, omissions, or other problems you have experienced, or to orderadditional hardcopies of this document. A free copy of this document may be downloadedfrom the proprietary Web site...
Page 76 - Contact Information
Contact Information Schneider Electric 1660 Scenic Avenue, Costa Mesa, California 92626 Tel: (714) 557-1636(800) 523-0142 Fax: (714) 557-9788email: [email protected] w w w . m g e u p s . c o m