Page 2 - INDEX
2 INDEX IMPORTANT INFORMATION ........................................................................................................ 4PRODUCT IDENTIFICATION ........................................................................................................ 6ACCESSORIES ..........................
Page 4 - IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS; WARNING; HIGH; ALL; W A R N IN G; IMPORTANT INFORMATION
4 Pride and workmanship go into every product to provide our customers with quality products. It is possible, however,that during its lifetime a product may require service. Products should be serviced only by a qualified service technicianwho is familiar with the safety procedures required in the r...
Page 5 - SAFE REFRIGERANT HANDLING; See Service Section S-17 for proper servicing.; EPA; W A RNING
5 The successful development of hermetically sealed refrig-eration compressors has completely sealed the compressor'smoving parts and electric motor inside a common housing,minimizing refrigerant leaks and the hazards sometimes as-sociated with moving belts, pulleys or couplings. Fundamental to the ...
Page 6 - PRODUCT IDENTIFICATION; HEAT PUMPS; P G B 24 C 045 2 D
PRODUCT IDENTIFICATION 6 PGA60C0902*PGA60C1152* PGB24C0452*PGB24C0702*PGB24C0902*PGB30C0702*PGB30C0902*PGB36C0702*PGB36C0902*PGB42C0902*PGB42C1152*PGB48C0902*PGB48C1152*PGB48C1402*PGB60C0902*PGB60C1152*PGB60C1402* PHB24C02*PHB30C02*PHB36C02*PHB42C02*PHB48C02*PHB60C02* PHD24C02*PHD30C02*PHD36C02*PHD4...
Page 7 - Description; Package Gas Units
PRODUCT IDENTIFICATION 7 Gas Units Model # Manufacturing # Description PGA60C0902DPGA60C1152D P1217301C-P1217302C P ackage G as ( A ) 10 Seer gas/electric units. New chassis design with smaller footprint. PGA models have stronger blower performance for down shot applications. PGA60C0902DPGA60C1152D ...
Page 8 - HEA
PRODUCT IDENTIFICATION 8 Heat Pumps and Coolers HEA T PUMPS COOLERS Model # Manufacturing # Description PHB**C02D P1214402C-P1214404C P ackage H eat Pump ( B ) 11 Seer heat pump units. New chassis design with smaller footprint. PHB**C02E P1204501C-P1214404C P ackage H eat Pump ( B ) 11 Seer heat pum...
Page 9 - ACCESSORIES; Additional Amana; ACCESSORY
9 ACCESSORIES Additional Amana ® brand accessories, as described below, can be purchased to fit specific application needs. Accessories can be ordered by the following part numbers and each accessory includes its own separate instructions. ACCESSORY PART NUMBER DESCRIPTION Duct Transition Round RSDK...
Page 10 - Accessories; THERMOSTATS
ACCESSORIES 10 PHCB**C1 P1219401C-P1219406CP1219408C-P1219412C P ackage H eat kit with C ircuit B reakers. Electric heat kits include breakers for electric heat only. SPK**A P1221701C-P1221706CP1221708C-P1221712C S ingle P oint power connection K it. Kit allows for one circuit to provide power suppl...
Page 11 - SUPPLY
11 ACCESSORIES 42-3/8 " 1" 35 " 14" 19 " 19-3/16 " 19-3/16 " SUPPLY RETURN PRC06A1 ROOF CURB SUPPLY RETURN 12" 2" 47" 42 -3 /8" 25" 12 " 2" 25 " 14" PRC07A1 ROOF CURB
Page 12 - PRC08A ROOF CURB; PDTROU4A; Duct Transition; (For replacement purposes. The Amana® brand's preceding units had
ACCESSORIES 12 SUPPLY RETURN 14 24 3/8 47 35 14 14 1 2 42 3/8 12 UNIT SUPPORT INSULATED PLATFORM PRC08A ROOF CURB A J B C D E F G 1.00" H OVER/UNDER DUCT TRANSITION AMANA ® BRAND MODEL "A" DIM "B" DIM "C" DIM "D" DIM "E" DIM "F" DIM "G" DIM...
Page 13 - LIGHTING INSTRUCTIONS; QUE FAIRE S'IL Y A UNE ODEUR DE GAZ; BEFORE OPERATING; FOR YOUR SAFETY
LIGHTING INSTRUCTIONS 13 If you cannot reach your gas spplier, Immediately call your gas spplier from a neighbor's Do not touch any electric switch; Do not try to light any appliance. renifler tout autour de l'appariel pour deceler une odeur de gaz. Renifler pres du plancher, car certains gaz sont p...
Page 19 - PRODUCT DESIGN; The flue outlet hood and air inlet hood (Package Gas Units) are; W ARNING
PRODUCT DESIGN 19 36" MaximumOverhang 48" Minimum Overhang 36" Side Clearance for Servicing Recommended Minimum 9" Clearance to Combustibles 36" Clearance for Service Required 0" Minimum Clearance to Combustibles Vinyl CoatedCanvasConnections Insulated Return Duct Insulated S...
Page 20 - NOTE; ELECTRICAL WIRING; W A RN ING; A LL; LINE VOLTAGE WIRING
PRODUCT DESIGN 20 The single phase units use permanent split capacitors (PSC)design compressors. Starting components are therefore notrequired. A low MFD run capacitor assists the compressorto start and remains in the circuit during operation. The outdoor fan and indoor blower motors are single phas...
Page 21 - GAS SUPPLY AND PIPING; INLET GAS PRESSURE; GAS PIPING; CAUTION; NATURAL GAS CAPACITY OF PIPE IN CUBIC FEET OF; LENGTH OF; BTUH FURNACE INPUT; CONNECTING THE GAS PIPING - NATURAL GAS
PRODUCT DESIGN 21 The best protection for the wiring is the smallest fuse or breakerwhich will hold the equipment on line during normal operationwithout nuisance trips. Such a device will provide maximumcircuit protection. DO NOT EXCEED THE MAXIMUM OVERCURRENT DEVICESIZE SHOWN ON THE UNIT DATA PLATE...
Page 22 - Figure 1; CHECKING THE GAS PIPING; TANKS AND PIPING - PROPANE UNITS
PRODUCT DESIGN 22 8. The furnace shall be connected to the building piping by one of the following. a. Rigid metallic pipe and fittings. b. Semirigid metallic tubing and metallic fittings. Alu-minum alloy tubing shall not be used in exteriorlocations. c . Listed gas appliance connectors used in acco...
Page 23 - TYPICAL PROPANE PIPING; Figure 2; gas can settle in any low areas or confined spaces.; PROPANE GAS PIPING CHARTS
PRODUCT DESIGN 23 TYPICAL PROPANE PIPING 200 PSIGMaximum 5 to 15 PSIG(20 PSIG Max.) Continuous 11" W.C. Second StageRegulator First StageRegulator Figure 2 WARNING I F YOUR PROPANE GAS FURNACE IS INSTALLED IN A BASEMENT, AN EXCAVATED AREA OR A CONFINED SPACE, WE STRONGLY RECOMMEND THAT YOU CONTA...
Page 24 - COOLING CYCLE; All Models; HEATING CYCLE; Package Heat Pumps; Package Heat Pumps; COOLING; The pressures and temperatures shown are for dem-; HEATING - Heat Pump Models; SYSTEM OPERATION
24 SYSTEM OPERATION The restrictor orifice or check valve at the indoor coil will openby the flow of refrigerant letting the now condensed liquidrefrigerant bypass the indoor expansion device. The orificeor check valve at the outdoor coil will be forced closed by therefrigerant flow, thereby utilizi...
Page 25 - Typical Package Cooling or Package Gas
SYSTEM OPERATION 25 Indoor Coil Outdoor Coil Thermostatic Expansion Valve Chatleff Orifice Assy Typical Package Cooling or Package Gas Expansion Valve/Check Valve Assy in Cooling Opera-tion Expansion Valve/Check Valve Assy in Heating Opera-tion Restrictor Orifice Assy in Cooling Operation Restrictor...
Page 26 - Typical Heat Pump System in Cooling
26 SYSTEM OPERATION Indoor Coil Accumulator Outdoor Coil Thermostatic Expansion Valve Check Valve Reversing Valve (De-Energized) Indoor Coil Accumulator Outdoor Coil Thermostatic Expansion Valve Check Valve Reversing Valve (Energized) Typical Heat Pump System in Cooling Typical Heat Pump System in H...
Page 27 - Figure 8
SYSTEM OPERATION 27 The timing interval can not begin until the outdoor coil tem-perature reaches approximately 30°F. (initiation temperature)at the defrost (30/60) control point of contact. As long asthis point of contact does not reach 60°F. (termination tem-perature) the defrost timer board will ...
Page 28 - Figure 9; OPERATING INSTRUCTIONS; DO NOT; FAN OPERATION; Continuous Fan Mode
28 SYSTEM OPERATION Figure 9 illustrates the pressure control in an off position. CONNECTOR COMMONTERMINAL NORMALLY OPENTERMINAL NEGATIVE PRESSURE Figure 9 With the furnace in the off position the induced draft blowermotor will not be running. Atmospheric pressure will there-fore be on both sides of...
Page 29 - ELECTRIC HEATERS; If other than a 240V power supply is used, refer to the; BTUH; The temperature rise table is for sea level installa-
SYSTEM OPERATION 29 ELECTRIC HEATERS Optional electric heaters may be added, in the quantitiesshown in the specifications section to provide electric resis-tance heating. Under no condition shall more heaters thanthe quantity shown be installed. The low voltage circuit in the blower section is facto...
Page 30 - ONCE A MONTH; Qualified Service Personnel Only; Package Cooling and Package Heat Pumps; SCHEDULED MAINTENANCE
30 SCHEDULED MAINTENANCE The owner should be made aware of the fact, that, as withany mechanical equipment the package unit requires regu-larly scheduled maintenance to preserve high performancestandards, prolong the service life of the equipment, andlessen the chances of costly failure. In many ins...
Page 31 - SERVICING; In no case should the
SERVICING 31 To adjust the pressure regulator on the gas valve, turn down(clockwise) to increase pressure and input, and out (counter-clockwise) to decrease pressure and input. Since normally propane gas is not installed with a gas meter,clocking will be virtually impossible. The gas orifices usedwi...
Page 33 - POSSIBLE CAUSE; Test Method; COOLING OR HEAT PUMP - SERVICE ANALYSIS GUIDE
SERVICING 33 Complaint No C ooling / Heating Unsatisfactory Clg / Htg System Operating Pressures POSSIBLE CAUSE DOTS IN ANALYSIS GUIDE INDICATE "POSSIBLE CAUSE" SYMPT O M S y s tem will not s tar t Com p re s s o r will not s tar t - f an r uns Com p . and Cond. Fan will not s tar t E v apor...
Page 34 - Complaint; SYMPTOM; GAS HEATING - SERVICE ANALYSIS GUIDE; Replace with proper size furnace
SERVICING 34 Complaint No Heat Unsatisfactory Heat POSSIBLE CAUSE DOTS IN ANALYSIS GUIDE INDICATE "POSSIBLE CAUSE" SYMPTOM S y s tem W ill Not S tart Bu rn e r Wo n 't Ig n ite Burner I gni te s-Locks O u t Bu rn e r Sh u ts Off p ri o r to T' Sta t b e in g Sa ta s fi e d Short Cycles Long ...
Page 35 - W AR NING; Locked Rotor Voltage; UNIT SUPPLY VOLTAGE; Max. Voltage Deviation
SERVICING 35 S-1 CHECKING VOLTAGE WARNING HIGH VOLTAGE D ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. M ULTIPLE POWER SOURCES MAY BE PRESENT. F AILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 1. Remove doors, control panel cover, etc. from unit being tested. Wit...
Page 36 - ANTICIPATOR; Indoor Blower Motor; Resistance Heaters; S-3B Cooling Anticipator; S-3C Heating Anticipator; TROL CIRCUIT; WAR NING; WAR NING
SERVICING 36 If the imbalance had not changed then the problem would liewithin the equipment. Check for current leakage, shortedmotors, etc. S-2 CHECKING WIRING WARNING HIGH VOLTAGE D ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. M ULTIPLE POWER SOURCES MAY BE PRESENT. F AILURE TO DO...
Page 37 - S-6 CHECKING TIME DELAY RELAY; S-8 CHECKING CONTACTOR CONTACTS; S-9 CHECKING FAN RELAY CONTACTS; SCROLL COMPRESSOR MODELS; METER; TESTING COMPRESSOR CONTACTOR
SERVICING 37 5. If line voltage available at primary voltage side of trans- former and wiring and splices good, transformer is inop-erative. Replace. S-6 CHECKING TIME DELAY RELAY Time delay relays are used in Amana ® brand Package Units to improve efficiency by delaying the blower off time. Thisfea...
Page 38 - S-15A Resistance Check; cit; TESTING CAPACITOR RESISTANCE; S-15B Capacitance Check; TESTING CAPACITANCE; S-16 CHECKING FAN AND BLOWER MOTOR
SERVICING 38 These capacitors have a 15,000 ohm, 2 watt resistor wiredacross its terminals. The object of the resistor is to dis-charge the capacitor under certain operating conditions, ratherthan having it discharge across the closing of the contactswithin the switching device such as the Start Rel...
Page 39 - ECM/ICM Control Connections; Gnd; Control connections
SERVICING 39 S-16B ECM/ICM Motors ECM/ICM Features Many of the Amana ® brand high efficiency package units in- corporate the GE © ICM or variable speed blower motors for greater efficiency. ECM/ICM motors vary the motor RPMs toprovide a set volume of air over a wide range of conditions. ECM/ICM Cont...
Page 40 - COOL; CONTROL CONNECTOR; Replacing ICM Control Module; Do not remove the two torx head screws
SERVICING 40 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 OUT - ADJUST +/- Y 1 COOL DELAY COMMON 2 W/W1 COMMON 1 OUT + G (fan) Y/Y2 EM HT/W2 24VAC (R) HEAT BK/Pwm (Speed) O (Rev Valve) CONTROL CONNECTOR "Motor Half“ CAUTION H IGH VOLTAGE ON CONTROL PINS WILL DESTROY MOTOR. Replacing ICM Control Module...
Page 41 - S-16E Testing Interface Board; Fan Only; stage heat, thermostat set to the
SERVICING 41 S-16E Testing Interface Board Fan Only With thermostat set to the “Fan” position, and system switch“Off”: 1. Check for 24 volts from “C” to “R2” or “R3”. 2. If no 24 volts from “C” to “R2” or “R3”, check low voltage wiring in unit and transformer. 3. If 24 volts present from “C” to “R2”...
Page 42 - CHART CONTINUED ON NEXT PAGE.
SERVICING 42 NOTE: You must use the correct replacement control motor module since they are factory programmed for specific operating modes. Even though they look alike, different modules may have completely different functionality. The ECM variable speed motors are currently the only motors that ca...
Page 43 - CHART CONTINUED FROM PREVIOUS PAGE.
SERVICING 43 NOTE: You must use the correct replacement control motor module since they are factory programmed for specific operating modes. Even though they look alike, different modules may have completely different functionality. The ECM variable speed motors are currently the only motors that ca...
Page 44 - DO
SERVICING 44 DO DON'T - Check-out motor, controls, wiring, and connections before replacing motor. - Automatically assume the motor is bad. - Orient connectors down to prevent water infiltration. - Locate connectors above 7 and 4 o'clock positions. - Install "drip loops".- Use authorized mot...
Page 45 - S-17 CHECKING COMPRESSOR WINDINGS; S-17A Resistance Test; Each compressor is equipped with an internal overload.; Remove the leads from the compressor terminals.; Using an ohmmeter, test continuity between terminals; COMP; OHMMETER; TESTING COMPRESSOR WINDINGS; If an open compressor is indicated allow ample time
SERVICING 45 S-17 CHECKING COMPRESSOR WINDINGS WARNING H ERMETIC COMPRESSOR ELECTRICAL TERMINAL VENTING CAN BE DANGER- OUS. W HEN INSULATING MATERIAL, WHICH SUPPORTS A HERMETIC COMPRESSOR ELECTRICAL TERMINAL, SUDDENLY DISINTEGRATES DUE TO PHYSICAL ABUSE OR AS A RESULT OF AN ELECTRICAL SHORT BETWEEN ...
Page 46 - COMPRESSOR GROUND TEST; Compressor Serial Number Identification; S-18 TESTING CRANKCASE HEATER
SERVICING 46 WAR NING D AMAGE CAN OCCUR TO THE EMBEDDED TERMINALS AT THIS POINT IF THE LEADS ARE NOT PROPERLY REMOVED, WHICH CAN RESULT IN THE TERMINAL VENTING AND HOT OIL DISCHARGING. HI-POT COMPRESSOR GROUND TEST 2. Identify the leads and using a Megger, Hi-Potential Ground Tester, or other suitab...
Page 47 - LENOID; does; S-24 TESTING DEFROST BOARD; Normal sequence of operation, Cooling Mode.
SERVICING 47 NOTE: The positive temperature coefficient crankcase heater is a 40 watt 265 voltage heater. The cool resistance of theheater will be approximately 1800 ohms. The resistance willbecome greater as the temperature of the compressor shellincreases. S-21 CHECKING REVERSING VALVE AND SO- LEN...
Page 48 - DEFROST CONTROL BOARD; Heatcraft Defrost Board; Ranco Defrost Board
SERVICING 48 DEFROST CONTROL BOARD NOTE : If the board is powered up with the jumper connected to the test pins, the board will ignore test and default to 90minute time. If the jumper is left on the test connection formore than ten minutes, the board will ignore test jumper anddefault to 90 minute t...
Page 49 - UTEC Defrost Control; UTEC Defrost Board; S-52 CHECKING HEATER ELEMENTS
SERVICING 49 7. Using VOM check for voltage across "W & C" terminals on the board. You should read 24 volts. 8. If not as above, replace control board. 9. Set thermostat to off position and disconnect power be- fore removing any jumpers or wires. NOTE: Remove jumper across defrost thermo...
Page 50 - S-53 OUTDOOR TEMPERATURE CONTROL; OUTDOOR TEMPERATURE CONTROL; S-100 REFRIGERATION REPAIR PRACTICE; DANGER; Heat pump models will require a bi-flow dryer.; BRAZING MATERIALS; Copper to Copper Joints
SERVICING 50 3. Using an ohmmeter, test the element for continuity - no reading indicates the element is open. Replace as nec-essary. See "Electric Heater" in the Product Design Section to verifyheater amperage and temperature rise. S-53 OUTDOOR TEMPERATURE CONTROL (OPTIONAL ITEM) ATK01 This...
Page 51 - MANIFOLD; EVACUATION
SERVICING 51 Moisture chemically reacts with the refrigerant and oil to formcorrosive hydrofluoric and hydrochloric acids. These attackmotor windings and parts, causing breakdown. The equipment required to thoroughly evacuate the systemis a high vacuum pump, capable of producing a vacuum equiva-lent...
Page 52 - S-104 CHECKING COMPRESSOR EFFICIENCY; DO NOT USE
SERVICING 52 NOTE: THIS CHARGING PROCEDURE CAN ONLY BEDONE IN THE COOLING MODE OF OPERATION. ALLMODELS WITH COMPRESSOR PROCESS TUBE ACCESSVALVE CAN BE PROCESSED IN HEATING CYCLE IF THISVALVE IS USED. Units having capillary tubes or flow control restrictors can bechecked against the Desired Superheat...
Page 53 - CHECKING SUPERHEAT; RHEAT; In; SUPERHEAT ADJUSTMENT
SERVICING 53 S-108 SUPERHEAT The expansion valves are factory adjusted to maintain 12 to18 degrees superheat of the suction gas. Before checkingthe superheat or replacing the valve, perform all the proce-dures outlined under Air Flow, Refrigerant Charge, Expan-sion Valve - Overfeeding, Underfeeding....
Page 54 - Gauge Pressure; S-109 CHECKING SUBCOOLING
SERVICING 54 TEMPERATURE - PRESSURE (R-22) Temp. °F. Gauge Pressure (PSIG) Freon-22 Temp. °F. Gauge Pressure (PSIG) Freon-22 -40-38-36-34 0.611.422.273.15 60626465 102.5106.3110.2114.2 -32-30-28-26 4.075.026.017.03 68707274 118.3122.5126.8131.2 -24-22-20-18 8.099.18 10.3111.48 76788082 135.7140.5145...
Page 55 - S-111 FIXED ORIFICE RESTRICTION DEVICES; CHECKING EQUALIZATION TIME; S-112 CHECKING RESTRICTED LIQUID LINE
SERVICING 55 S-111 FIXED ORIFICE RESTRICTION DEVICES The fixed orifice restriction device (flowrator) used in conjunc-tion with the indoor and outdoor coils are a predeterminedbore (I.D.). It is designed to control the rate of liquid refrigerant flow intoan evaporator coil. The amount of refrigerant...
Page 56 - CAUT IO N; Suction Line Drier Clean-Up Method; SURE; TOTAL EXTERNAL STATIC; S-300 TESTING PRIMARY LIMIT CONTROL
SERVICING 56 CAUT IO N D O NOT ALLOW T HE SL UDGE OR OIL TO CONT ACT T HE SKIN. S EVERE BURNS MAY RESU LT. NOTE: The Flushing Method using R-11 refrigerant is no longer approved by Goodman Company, L.P. Suction Line Drier Clean-Up Method Use AMANA® brand part number R0157057 Suction Line Drier Clean...
Page 57 - S-301 TESTING AUXILIARY LIMIT CONTROL; S-302 CHECKING FLAME ROLLOUT SWITCH
SERVICING 57 THERMODISC (TOD) LIMIT CONTROL Refer to the specification section to determine the properlimit cutout temperature for the model being serviced. In all instances the limit control is wired in series with theignition control. If the temperature within the furnace should exceed this set-ti...
Page 58 - Servicing procedure with furnace not firing.; S-304 TESTING GAS VALVE; Smart Valve Systems; SMART VALVE FAN TIMER BOARD; NORMAL SEQUENCE OF OPERATION
SERVICING 58 If the rollout control has opened, the circuit between the igni-tion control and gas valve will be interrupted and the ignitioncontrol module will go into lockout. The servicer should resetthe ignition control by opening and closing the thermostatcircuit. The servicer should look for th...
Page 59 - RESET AFTER CONTROL LOCKOUT
SERVICING 59 7. The unit will deliver heat to the conditioned space until the thermostat is satisfied. 8. The gas valve and combustion blower will be de-energized when the thermostat opens. 9. There is an adjustable Heat Fan OFF of approximately 60/90/120/150 second delay (factory set at 120). The c...
Page 60 - S-306 CHECKING ORIFICES; A dent or burr will cause severe deflection of gas stream.; Check orifice size with orifice sizing drills.; S-307 CHECKING GAS PRESSURE; Connect a water manometer or adequate gauge upstream
SERVICING 60 IGNITER CONTROL HONEYWELL MATES WITHSOCKET HOUSINGMOLEX 39-01-0240TO CONTROL O F F O N IN 1/ 2 P S I MATES WITHHONEYWELLQ3450* PILOTHARNESS HONEYWELL MODEL SV9501 S-306 CHECKING ORIFICES A predetermined fixed gas orifice is used in all of these fur-naces. That is an orifice which has a ...
Page 61 - MEASURING INLET GAS PRESSURE; MEASURING MANIFOLD GAS PRESSURE; S-308 CHECKING FOR DELAYED IGNITION; Pressure Switch Operation (DSI Direct Spark System); Continued on page 66
SERVICING 61 G a s L in e G a s S h u t o f f V a lve G a s L in e T o F u rn a ce D r ip L e g C a p W it h F ittin g M a n o m e t e r H o se M a n o m e t e r O p e n T oA tm o s p e re MEASURING INLET GAS PRESSURE 2. Remove the pressure tap fitting at the manifold if provided or from the gas val...
Page 62 - Honeywell Smart Valve Sequence of Operation
SERVICING 62 Power to System Thermostat calls for heat Control board applies power to Air circulating blower (ACB) cooling speed. Pilot and Igniter are locked out. "Smart Valve" checks Igniter circuit and valve System shuts down.. "Smart Valve" powers Igniter, opens pilot valve. Pilo...
Page 66 - must; S-311 HIGH ALTITUDE APPLICATION; AL L
SERVICING 66 If the pressure switch opens before the ignition period, theinduced draft blower will remain on and the control will stay inpre-purge until the pressure switch is closed for an entire 15second pre-purge period. The LED will flash a code of "2" toindicate open pressure switch. If...
Page 67 - Honeywell Smart Valve Ignition Systems; DSI Direct Spark Ignition Systems; DSI Control Board; Testing Direct Spark Ignition (DSI) systems
SERVICING 67 Honeywell Smart Valve Ignition Systems NORMAL SEQUENCE OF OPERATION (HoneywellSmart Valve System) Testing Honeywell Smart Valve Systems The ignition control module is a combination electronic andelectromechanical device and is not field repairable. Com-plete unit must be replaced. With ...
Page 68 - Diagnostics Flash Codes; S-314 CHECKING FLAME SENSOR; Burner Assembly
SERVICING 68 Diagnostics Flash Codes LED Steady On Control is OK in standby, heat, cool, orfan only modes. LED Steady Off Internal control fault or no power. 1 Flash Lockout due to failed ignition or flamedropouts. 2 Flashes Pressure switch is open with induced draftmotor energized. 3 Flashes Pressu...
Page 69 - Honeywell Smart Valve Systems
SERVICING 69 Honeywell Smart Valve Systems WARNING HIGH VOLTAGE D ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. M ULTIPLE POWER SOURCES MAY BE PRESENT. F AILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 1. The Honeywell "Flame Sense Measurement Kit", Amana...
Page 70 - Flame Sensor; DSI Flame Sensor and Spark Ignitor Location; S-315 CHECKING HOT SURFACE IGNITER; Disconnect the ignitor from the Ignition Control Module
SERVICING 70 Flame Sensor SparkIgniter DSI Flame Sensor and Spark Ignitor Location S-315 CHECKING HOT SURFACE IGNITER "Smart Valve" systems use a silicone carbide restrictive ele-ment ignitor is used for ignition. The normal operating tem-perature is approximately 2550°F. "DSI" syste...
Page 71 - WIRING DIAGRAMS
71 WIRING DIAGRAMS HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THISUNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TODO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. Y L Y E LLOW OR OR A N GE VT VI O L E T GN GR E E N BK B L A C K BR BR O W N W H W H IT E BU BL U ...
Page 82 - PHB/PHD with ATK Controling Output to 2nd Stage of Heater
82 WIRING DIAGRAMS HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THISUNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TODO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 208 OFF HEAT COOL ON R Y G W2 AUTO E C AUTO 1 2 5 S R C COMP START CAP RUN CAP START RELAY FAN MOT...
Page 83 - PHB/PHD with ATK Controlling 2nd Stage Thermostat Input
83 WIRING DIAGRAMS HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THISUNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TODO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 208 OFF HEAT COOL ON R Y G W2 AUTO E C AUTO 1 2 5 S R C COMP START CAP RUN CAP START RELAY FAN MOT...
Page 84 - PHB/PHD with Freeze Protection Kit Installed.
84 WIRING DIAGRAMS HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THISUNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TODO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 208 OFF HEAT COOL ON R Y G W2 AUTO E C AUTO 1 2 5 S R C COMP START CAP RUN CAP START RELAY FAN MOT...
