Page 2 - TABLE OF CONTENTS
TABLE OF CONTENTS 2 OUTDOOR GRILL SAFETY............................................................................................................3-4 UNPACKING INSTRUCTIONS...........................................................................................................5 ASSEMBLY REQUIREM...
Page 3 - OUTDOOR GRILL SAFETY; DANGER
OUTDOOR GRILL SAFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.This is the safety alert symbol.This symbol alerts you to potential hazards that can kill or hu...
Page 4 - IMPORTANT SAFETY INSTRUCTIONS; SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS IMPORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2000 ft (609.6 m) orifice conversion is required. See “Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum i...
Page 6 - ASSEMBLY REQUIREMENTS
Assembly Hardware Supplied ■ 21 - self-tapping screws ■ 8 - M6 x 65 Phillips pan head screws ■ 4 - M6 x 16 Phillips pan head screws ■ 1 - Side burner knob with bezel ■ 1 - “AA” battery NOTE: Other hardware required is attached to the grill where needed. Tools Needed Parts Supplied ■ Gas pressure reg...
Page 7 - ASSEMBLED GRILL VIEW; side burner
ASSEMBLED GRILL VIEW 7 A B C F D E G H I J A. Control knob: main burnersB. Side shelfC. Grilling/cooking surfaceD. Roll top grill hoodE. Hood handleF. Bread warming rack G. Side burnerH. Control knob: side burner I. Electronic igniter: main burners and side burner J. Grill cart
Page 8 - ASSEMBLY INSTRUCTIONS; Step 1: Assemble Grill Cart Base
ASSEMBLY INSTRUCTIONS Step 1: Assemble Grill Cart Base 1. Insert the end of cylinder retention bar through the holes of the cart base as shown. 2. Use four (4) self-tapping screws to install the gas cylinder holder and the gas cylinder limiting handle onto cart base. 8 A. Cart Base B. Cylinder reten...
Page 9 - Step 2: Assemble Support Poles
Step 2: Assemble Support Poles A B C ASSEMBLY INSTRUCTIONS 9 1. Tilt the grill head assembly onto back with control panel facing up. 2. Use eight (8) M6 x 65 phillips pan head screws to secure the four (4) support poles onto the Grill head. Note: There are labels on the support poles. Make sure the ...
Page 10 - Step 3: Assemble Rear Top Cross Bar
B Step 3: Assemble Rear Top Cross Bar ASSEMBLY INSTRUCTIONS A 10 1. Use four (4) Self tapping screws to secure the rear top cross bar in position as shown. A. Rear top cross bar B. Self tapping screws
Page 11 - Step 4: Assemble Cart Base
11 1. Use four (4) M6 x 16 phillips pan head screws to secure the Grill cart base to the support poles as shown. Note: Add flat washer and lock washer then install the screws in position. A B Step 4: Assemble Cart Base ASSEMBLY INSTRUCTIONS A. Grill cart base B. M6 x 16 phillips pan head screws
Page 12 - Step 5: Assemble Casters
12 1. Install the casters to the support poles with the Hex nut wrench provided. Note: The casters with locks should be on the right side of the grill. A B Step 5: Assemble Casters ASSEMBLY INSTRUCTIONS A. Swivel casters with locks B. Swivel casters
Page 13 - Step 6: Assemble Heat Shield
1. Have someone help you to stand the grill upright. 2. Use three (3) self-tapping screws to secure the heat shield in position. A. Heat shield B. Self-tapping screws B ASSEMBLY INSTRUCTIONS Step 6: Assemble Heat Shield 13 A
Page 14 - Step 7: Assemble Front Panel
ASSEMBLY INSTRUCTIONS Step 7: Assemble Front Panel 1. Use six (6) self-tapping screws to secure the front panel in postion as shown. The decorative slots should be on the right side when facing the front of the grill. A. Front panel B. Self-tapping screw A 14 B
Page 15 - Step 8: Assemble Side Shelf Left
ASSEMBLY INSTRUCTIONS Step 8: Assemble Side Shelf Left 1. Loosen the four (4) 5/16-24 Hex Head screws on the left side of the grill as shown. 2. Attach the left side shelf by inserting the four (4) screws on the side of the grill head into the four (4) keyhole slots on the left shelf. 3. Tighten the...
Page 16 - Step 9: Assemble Side Burner Shelf Right
1. Remove the brass burner cap attached with tape along with side burner grate and set aside. 2. Loosen the four (4) 5/16-24 hex head screws. 3. Attach the side burner shelf by inserting the four (4) screws on the side of the grill head into the four (4) keyhole slots on the side burner shelf. 4. Ti...
Page 17 - Step 10: Assemble the Side Valve
ASSEMBLY INSTRUCTIONS Step 10: Assemble the Side Valve 1. Using a Phillips screwdriver, remove the 2 screws from the side burner valve assembly. 2. Push the valve stem out through the opening in the front of the side burner shelf, lining up the threaded holes in the side burner valve assembly with t...
Page 18 - Step 11: Assemble the Side Burner Casting
ASSEMBLY INSTRUCTIONS Step 11: Assemble the Side Burner Casting 1. Remove the two phillips pan head screws from the side burner casting. 2. Angle the side burner casting and insert it into the center hole on the side burner tray. 3. Slide the side burner casting back in position to get the side burn...
Page 19 - Step 12: Assemble the Side Valve
ASSEMBLY INSTRUCTIONS Step 12: Assemble the Side Valve 1. Use the two (2) screws removed in step 1 on page 18 to secure the head of side burner casting on the rear bracket. 2. Use the two (2) self-tapping screws to attach the small bracket to the front bracket under the side burner tray. A. Phillips...
Page 20 - Step 13: Assemble Igniter Module
ASSEMBLY INSTRUCTIONS Step 13: Assemble Igniter Module E A A. Igniter module B. Side burner igniter wire C. Main burner igniter wires D. Igniter push button E. “AA” size battery B C D 1. Unscrew the igniter button cap from the igniter module. 2. Install battery into battery compartment, negative (-)...
Page 21 - Step 14: Assemble the Side Burner Accessories
ASSEMBLY INSTRUCTIONS Step 14: Assemble the Side Burner Accessories 1. Center the brass burner cap on top of the side burner head. 2. Place the side burner grate onto the side burner tray. Position the 3 longer legs of the grate into the holes around the side burner. A. Brass burner cap B. Side burn...
Page 22 - Step 15: Assemble the Drip Pan
ASSEMBLY INSTRUCTIONS Step 15: Assemble the Drip Pan 1. Place the drip pan onto the drip pan holder underneath the grill head assembly. A B A. Drip pan B. Drip pan holder 22
Page 23 - Step 16: Complete the grill assembly
23 A B C A. Flavor grids B. Main cooking grates C. Bread warming rack 1. Insert the flavor grids into the cutouts with triangle ridges facing up. 2. Install main cooking grates on the ledges provided on the grill to create the cooking surface. 3. Rest bread warming rack on the two brackets through t...
Page 24 - INSTALLATION REQUIREMENTS; Location Requirements
24” 24” 24 INSTALLATION REQUIREMENTS Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas. Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction: ■ A minimum of 24” (61 cm) from grill h...
Page 25 - Product Dimensions; Gas Pressure Regulator; Gas Supply Requirements; Burner Requirements for High Altitude
Product Dimensions 54.5” (138.5cm) 45” (114.3cm) 33.9” (86cm) 26” (66cm) 13.3” (33.7cm) 20.6” (52.4cm) 22.4” (56.9cm) Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform wi...
Page 26 - Gas Supply Line Pressure Testing; INSTALLATION INSTRUCTIONS; 0 lb LP Gas Fuel Cylinder; Make Gas Connection
Gas Supply Line Pressure Testing Testing above ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge): The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than ½ psig (3.5 kPa). Testing below...
Page 28 - OUTDOOR GRILL USE; Using Your Outdoor Grill
28 OUTDOOR GRILL USE Using Your Outdoor Grill Inspect the LP Gas Fuel Cylinder Supply Hose Inspect the gas pressure regulator/hose assembly before each use. 1. Inspect the gas pressure regulator/hose assembly for cuts, abrasions, or excessive wear. 2. If necessary, replace the gas pressure regulator...
Page 29 - Using Your Side Burner
Using Your Outdoor Grill (cont.) Manually Lighting Grill 1. Do not lean over the grill. 2. Remove the manual lighting extension and attach a match to the split ring. 3. Strike the match to light it. 4. Guide the lit match between the grill grate and one of the slots in the flavor grid. 5. Push in an...
Page 30 - TIPS FOR OUTDOOR GRILLING; Before Grilling
TIPS FOR OUTDOOR GRILLING 30 Before Grilling ■ Thaw food items before grilling. ■ Lightly oil the grill grates or the food when cooking low-fat cuts of meat, fish or poultry, such as lean hamburger patties, shrimp or skinless chicken breasts. ■ Using too much oil can cause gray ash to deposit on foo...
Page 31 - OUTDOOR GRILL CARE; Replacing the Igniter Battery; STAINLESS STEEL
OUTDOOR GRILL CARE Replacing the Igniter Battery If igniters stop sparking, the battery should be replaced. 1. Unscrew igniter button cap counter clockwise to remove. 2. Remove battery from the battery compartment. 3. Replace with a new alkaline “AA” size battery. Install battery with negative end i...
Page 34 - TROUBLE SHOOTING; Grill will not light; Flame is low or erratic; ASSISTANCE
TROUBLE SHOOTING Grill will not light ■ Is the 20 lb LP gas fuel cylinder valve turned off? Turn the 20 lb LP gas fuel cylinder on. ■ Is the grill properly connected to the gas supply? Contact a trained repair specialist or see Installation Instructions. ■ Is there gas in the 20 lb LP gas fuel cylin...
Page 35 - REPLACEMENT PARTS
35 REPLACEMENT PARTS Hood Assembly Front Face Overlay FCTG2608001 FCTG2608007 1 set 1 set Hood Handle Amana Logo FCTG2608002 FCTG2608008 1 pcs 1 pcs Temp Guage Front Face Heat Shield FCCS0007030 FCTG2608009 1 pcs 1 pcs Hood Support Assy. Manifold & Valve Assy. FCTG2608003 FCTG2608010 1 set 1 pcs...
Page 38 - LIMITED WARRANTY; If you have other questions or need replacement parts contact our
AMANA® is a registered trademark of Maytag Corporation or its related companies and is used under license to Sure Heat Manufacturing © 2008.All rights reserved. RACEZ00042A 11/07 Printed in China LIMITED WARRANTY Sure Heat Mfg warrants that for 2 years from the date of purchase, the stainless steel ...