Page 2 - English
Page 3 - Location of serial number plate
IRONER 300 English 4 This manual contains information on installation, operation and maintenance. The operator should read this manual carefully and become familiar with the machine regulations before the machine is commissioned. In this document we have attempted to answer any questions you may hav...
Page 7 - PART 1; Devide the weight so that the machine does not hang crooked.
IRONER 300 English 8 PART 1 INSTALLATION 1.1 Handling of the machine. - Lift the machine. - Devide the weight so that the machine does not hang crooked. - Make sure nobody walks under the load.. - Lift the machine carefully and without impacts. Move regularly and without sudden movements. - Put the ...
Page 9 - Electrical connections.
IRONER 300 English 10 1.3 Installation. 1. The machine has to be unloaden according the regulations. See 1. Transport of the machine. 2. Remove all packing material such as plastics and cardboard.Clean the bed before heating the machine. Use for this no explosive products. 3. Electrical connections....
Page 10 - PART 2; Daily checkpoints
IRONER 300 English 11 PART 2 SERVICE INSTRUCTIONS 2.1 General - The service life of an ironing machine with a steel ironing bed is approximately 15 years with normal maintenance. - This is an estimate. It is not binding. - No compensation may be claimed for a shorter service life. - Noise level: 60-...
Page 12 - Operation instructions
IRONER 300 English 13 2.4 Operation instructions 2.4.1 Operations instructions MAIN SWITCH ON - BED IS PRESSED AGAINST THE ROLL - ROLL TURNS AFTER 4 SEC. START PRESS FINGER PROTECTION STRIP IN OUT PRESS OUT PRESS IN - ROLL STOPT IMMEDIATE - BED IS STILL PRESSED AGAINST THE ROLL START - ROLL STARTS A...
Page 13 - The machine can be trained only used by staff with the; Security instructions; - Attempt no parts to withdraw those already are
IRONER 300 English 14 The machine can be trained only used by staff with the necessary physical requirements! Note : During the operation of the emergency stop key `S1' all motors as well as the heating of the bed are stopt. For a new start its only possible by turning back the emergency stop key `S...
Page 14 - - With repair on parts, carry safety clothes
IRONER 300 English 15 Regulations. - Examine daily the working of the different security safety - Teach the personnel as to be behaved in emergencies. - Close loose clothes. Bind loose hair up. No decoration. - With repair and maintenance: Secure the machine before working on it. - With repair on pa...
Page 15 - Stop the machine with the main switch.; Situation 2: A person is trapped between the roll and the bed.; Press the red stop button or the emergency stop button.; Situation 3: Turning with the feed bands.; Press the emergency stop button
IRONER 300 English 16 2.6 What to do in emergency situations. Situation 1: Emergency stop fails Stop the machine with the main switch. Check the operation of the emergency stop button and the finger guard regularly as part of preventive maintenance. Situation 2: A person is trapped between the r...
Page 16 - MAINTENANCE INSTRUCTIONS.; x per year; Clean the suction wings of the drive. (1 person; Every year; It should be performed when the machine is stopped and cold.
IRONER 300 English 17 PART 3: MAINTENANCE INSTRUCTIONS. 3.1 Maintenaince instructions. Daily: - Pass a wax cloth (cleaning cloth) through the ironing machine 2 to 4 times a day. (4 times when the linen doesn’t enters smoothly the chest, or when there are creases in the linen.) (1 x wax ± 5min.) - ...
Page 17 - Dust on the machine can lead to fire and even explosions
IRONER 300 English 18 The possible risks of poor maintenance are. - Rapid wear of sprockets or bearings in the case of insufficient lubrication. - If insufficiently lubricated, bearings may become hot resulting in a risk of fire. - If the safety equipment is not checked daily, faults in the machine ...
Page 18 - Troubleshooting guide.; Machine is at temperature but ironing bed does not close; C. Contact pressure too highly
IRONER 300 English 19 3.2 Troubleshooting guide. 3.2.1 The machine does not reach temperature after pressing the start button. Possible cause. A. No power B. Main switch broken C. Emergency stop button pressed. D. Fuses failed. Solution. A. Examine current suply B. Replace main switch C. Deactivate ...
Page 21 - Adjustment off the temperature:
IRONER 300 English 22 3.5 Temperature settings. Regulation of the digital temperature meter WARNING !!! The temperature can be adjust to 190°C, if, by manufacturing a higher temperature is set , that will cause either physically or materially damage, the manufacturers is not responsible for the dama...
Page 24 - Turn on the main switch on
IRONER 300 English 25 6. Remove the pump and the oil and ceases 1.5l oil of the system so that the machine does not overflow at warming up. 7. Examine whether all openings are free of the teflonshoses. If the case is not, these must be replaced!!!! 8. Clean up the bed and the expantion tank and exma...
Page 25 - - PH value higher or lower than the ideal 6.5; Before starting the ironer again : clean the bed!; On oil heated ironers (temperatures higher than 185° C)
IRONER 300 English 26 3.8 Cleaning of the bed. - There is no doubt that the life of all ironer clothing depends largely on the condition of the beds. A clean smooth bed increases the life of any clothing and improves the quality of the ironed linen. A typical ironing problem like creasing on the lea...
Page 28 - - Make sure the ropes are not on the padding when the roll turns.
IRONER 300 English 29 - While turning, make sure the padding is tensionned. - When the padding enters the bed, stop the roll.( position switch “0” ). Close the bed ( working pressure max. 15Bar!) and let the roll turn. You can do this by pushing the start button. Check that nothing rolls bad or keep...
Page 29 - The padding is too short. ( Turn the roll
IRONER 300 English 30 - When the padding is completely on the roll ( 2 turns), increase working pressure and let the roll turn for 15min. at a temperature of min.120°C and a higher speed. Let the roll turn when the padding is too short ( max. 1 hour) If the padding is too long, stop the roll and cut...
Page 30 - - Then use the steelbrush to create a smooth transition.
IRONER 300 English 31 - Then use the steelbrush to create a smooth transition. - Turn the roll. - Stop the roll, and make 3 knots in the ropes at the sides of the padding. ( Tighten the knot as hard as possible.) Take the ropes. Make 3 knots in it.
Page 32 - Too little pressure.
IRONER 300 English 33 - Let the roll turn and place the scrapers back in the correct position. - Mount the covers. - If there are no comments, the padding is ready for use. Never turn the roll whit pressure on the bed when the bed is cold! Too much pressure. Too little pressure. Good ( slight pressu...
Page 33 - Electrical equipment
IRONER 300 English 34 4.1 Electrical equipment 4.1.1 Roll drive. Name Discription Type Order No Picture M1 Rolldrive 0.12 kW/1500rpm 9 Upm/min 2LE.NV.1250 U4 Frequency inverter ‘TE’ ATV11HU05M2 0.18 kW E ML T402 R2 Speed potentiometer ‘TE’ SZ1RV1202 2k2 E ML T114 4.1.2 Lift bed (Excentriek) Name Dis...
Page 35 - Discription
IRONER 300 English 36 F4 - F5 - F6 Fuse to lift the bed. 3 x 2 A E Z1 3002 F7 Frequency inverter 1 x 2 A E Z1 3002 F8/F9/F10 Heating 3 x 12 A E Z1 3012 4.1.5 Control panel. Name Discription Type Order No Picture S1 - S2 Emergency ZB4 BS54 + ZB4 BZ102 (= contact NC) E.SD.Z215 + E.SD.Z231 S3 Push butt...
Page 38 - Mechanical Equipment
IRONER 300 English 39 4.2 Mechanical Equipment 4.2.1 Roll drive. Name Discription Order No Bearing GSH 20 RRB T.KW.0040 Bearing body flange pft 40 T.KU.CA47 Sprocker ½” x 5/16” x 60 t 2LT.U4.8570 - Chain sprocket ½” x 5/16” x 15 t - taperlock 2012 – dia 20 T.U4.8571 T.P8.2020 Chain tensionner ½” T U...
Page 39 - APPENDIX
IRONER 300 English 40 4.2.2 Roll. Name Discription Order No Picture Springs Springpress type Z vz 12mm L.1200m 2LT.H0.0013 Linnen scraper Linnen scraper S.RP.0002 Feeding belts 88 x 600 (18 st) 050.T.3000 Padding Nomex 800 gr/m² 050.002.3018NF8 Part 5: APPENDIX 5.1 Installation plan 5.2 Electrical d...
Page 40 - Installation plan
Page 42 - Electrical diagram
