Page 2 - Revision Service; Status; Hagelstein
Compact Station TKS-CS - Operating Instructions Page 2 of 39 8000043213 BAL Revision Service Status Revision Date Name 00 07/08/2012 Hagelstein 01 Corrections (pages 6, 15, 21) 15/10/2012 Hagelstein
Page 3 - Table of Contents
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 3 of 39 Table of Contents 1 General Information .................................................... 6 1.1 Validity .......................................................................... 6 1.2 Appropriate Use ......................
Page 5 - AEG Power Solutions GmbH; Germany
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 5 of 39 AEG Power Solutions GmbH Emil-Siepmann-Strasse 32 59581 Warstein Germany +49 2902 763 100 Fax: +49 2902 763 645 E-mail: [email protected] Internet: http://www.aegps.com
Page 6 - General Information; Validity; Abbreviation; CS
Compact Station TKS-CS - Operating Instructions Page 6 of 39 8000043213 BAL 1 General Information 1.1 Validity These instructions relate to the technical specifications of the equipment at the time of publication. These instructions are a component part of the system. Legal claims arising from this ...
Page 7 - Safety; The qualified skilled personnel are responsible for safety.; Installation Location; technical data) in accordance; Lightning Protection
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 7 of 39 2 Safety The qualified skilled personnel are responsible for safety. The member of personnel who is responsible for the equipment must ensure that only suitably qualified persons are allowed access to the equipment. To ensur...
Page 8 - Scope of Delivery; Available to order
Compact Station TKS-CS - Operating Instructions Page 8 of 39 8000043213 BAL 3 Scope of Delivery Check that the following components have been delivered with the equipment: • 1x compact station TKS-CS inc.: − Transformer corresponding to nominal output − Medium-voltage system corresponding to nominal...
Page 9 - Equipment Specifications; Structure
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 9 of 39 4 Equipment Specifications 4.1 Structure The compact station TKS-CS consists of a metal housing with a detachable roof structure and a concrete base. The concrete base comprises a warp-resistant foundation with an oil and wa...
Page 10 - Dimensions; Dimension; Height of metal housing with roof; Central earthing system
Compact Station TKS-CS - Operating Instructions Page 10 of 39 8000043213 BAL 4.2 Dimensions Figure 2 - Compact station side views Dimension [mm] Height of metal housing with roof 1686.5 Height of concrete base 780 MH depth (roof) 1750 (1804) MH width (roof) 2900 (2954) Table 1 - Dimensions 4.3 Low-V...
Page 11 - The low-voltage box must remain closed during operation.; AC Connections; LV box for an MH
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 11 of 39 The low-voltage box must remain closed during operation. 4.3.1 AC Connections 1 2 3 4 5 5 3 Figure 4 - Low-voltage boxes (example) 1 LV box for an MH 2 AC connection - 1Q0 with steel sheet protective cover 3 Load interrupte...
Page 12 - ISO Small Distribution Box; Fuse
Compact Station TKS-CS - Operating Instructions Page 12 of 39 8000043213 BAL 4.3.2 ISO Small Distribution Box 1 2 3 4 5 6 5 7 8 Figure 5 - ISO small distribution box (example) 1 Cable duct (internal) 2 -F20 - FI switch 25 A 3 F21 - 27 miniature circuit breakers 4 -4Q0 - motor protection switch Fan 5...
Page 13 - Communications Cabinet PV LoG-MH
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 13 of 39 4.3.3 Communications Cabinet PV LoG-MH 1 5 2 6 7 3 8 3 9 4 Figure 6 - PV.LoG-MH (example) 1 Data logger 2 Fuses 3 UPS 24 V DC 4 Short-circuit and overvoltage protection 5 Ethernet coupler 6 Data acquisition boards 7 CAN ove...
Page 14 - Name; Cable entry; Medium-Voltage System
Compact Station TKS-CS - Operating Instructions Page 14 of 39 8000043213 BAL No. H07V-K [mm 2 ] Name 1 70 Low-voltage box 2 95 Cable entry 3 70 Station housing 4 16 Sub-distribution 5 16 Communications cabinet PV.LoG-MH 6 70 Medium-voltage system 7 70 Transformer Table 3 - Potential equalising strip...
Page 15 - Transformer; For further information, refer to the transformer documentation.
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 15 of 39 4.5 Transformer 1 2 3 4 5 4 6 7 8 2 Figure 9 - Transformer (example) 1 Temperature - sensor/indication 2 Earth terminal 3 MV porcelain isolator 4 MV connection to MV system 5 LV connection to LV box 6 Oil fill level valve 7...
Page 16 - Functional Description; Transfer station
Compact Station TKS-CS - Operating Instructions Page 16 of 39 8000043213 BAL 5 Functional Description Figure 10 - Equipment diagram (example) The station equipment is configured in accordance with the required nominal output. One or two Protect PV inverters can be connected to a compact station TKS-...
Page 17 - Transport; DANGER; Suspended loads during transport; Possibility of death or crushing.
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 17 of 39 6. Transport DANGER Suspended loads during transport Possibility of death or crushing. Select lifting gear according to the total weight to be transported. Do not step under suspended loads. Secure the danger zone. ...
Page 18 - Assembly; Setting in Place; Ground; Remove the transport rod after the system has been installed.
Compact Station TKS-CS - Operating Instructions Page 18 of 39 8000043213 BAL 7 Assembly 7.1 Setting in Place The compact station TKS-CS does not need a foundation. The concrete base serves as its foundation. 1 2 3 4 5 2 3 5 Figure 12 - Setting the compact station in place 1 Ground 2 Concrete base 3 ...
Page 19 - Installation; Hinge side of the door when closing; Remove the protective cover from the connection panel.
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 19 of 39 7.2 Installation WARNING Hinge side of the door when closing Fingers or hands may be crushed. Do not hold the hinge side of the door. Take care while closing the cabinet door. i Observe the bending radius of the supply ...
Page 20 - Establish the AC power connections and PE connections using; Terminal strips
Compact Station TKS-CS - Operating Instructions Page 20 of 39 8000043213 BAL 2. Establish the AC power connections and PE connections using the cable lug in accordance with the circuit diagram, and using the relevant tightening torque. 3. Remove any cable debris and tools from the equipment and repl...
Page 21 - Central Earthing System; The MV system is preinstalled in the compact station.
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 21 of 39 7.2.4 Central Earthing System Connect the active earthing to the potential equalising strip according to the circuit diagram. 7.2.5 Medium-Voltage System 1 2 Figure 15 - Medium-voltage system (example) 1 Cable branch line L...
Page 22 - Medium-Voltage Transformer
Compact Station TKS-CS - Operating Instructions Page 22 of 39 8000043213 BAL 7.2.6 Medium-Voltage Transformer 1 2 2 3 4 5 6 3 4 Figure 16 - Transformer (example) 1 Earth connection Transformer cover 2 LV connection with porcelain isolator 3 MV porcelain isolator 4 MV elbow connector 5 Voltage tap ch...
Page 23 - Tightening Torques for Screw Connections; Thread
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 23 of 39 7.3 Tightening Torques for Screw Connections Thread Electrical connection [Nm] Mechanical connection Cheese head screw strength category 5.8 Hexagon screw strength category 8.8 Slotted cheese head screw DIN 84 [Nm] [Nm] [Nm...
Page 24 - Working with voltages up to 1 kV; Risk to life due to electric shock.; Screw connections properly tightened; Operation
Compact Station TKS-CS - Operating Instructions Page 24 of 39 8000043213 BAL 8 Start-up DANGER Working with voltages up to 1 kV Risk to life due to electric shock. Comply with BGV A3, DIN VDE 0105-100 (EN 50110, IEC 61243). Skilled personnel with a Working with Live Current certificate. Special ...
Page 25 - Servicing; Contact with voltage; Residual voltage from capacitors; Keep the equipment clean to minimise leakage currents.; Contact with leakage current; Toppling of cargo during transport by industrial trucks
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 25 of 39 10 Servicing DANGER Contact with voltage Risk to life due to electric shock. Press emergency off. Move the victim away from live parts using dry insulating material. Get medical help and inform the control room. Dis...
Page 26 - ATTENTION; Insufficient ventilation of equipment; Heat generation in resistors; WARNING; WARNING; Entry of water into electrical equipment; safety rules; Secure the equipment against being switched back on.
Compact Station TKS-CS - Operating Instructions Page 26 of 39 8000043213 BAL ATTENTION Insufficient ventilation of equipment Equipment may overheat. Keep air vents clear. Ensure the equipment is sufficiently ventilated. WARNING Heat generation in resistors Risk of burning. Do not touch hot com...
Page 27 - - Ambient conditions; Obligation to Keep a Written Record
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 27 of 39 The owner is responsible for correct servicing of the systems and the equipment. This also applies to system components that fall within the responsibility of the grid operator. In order to ensure uninterrupted availability...
Page 28 - Maintenance and Inspection
Compact Station TKS-CS - Operating Instructions Page 28 of 39 8000043213 BAL A correct test report, completed in full, is important for technicians as evidence of exoneration in case of later complaints or for investigations in case of damage. For this reason, test reports should be retained for a l...
Page 29 - Functional Test
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 29 of 39 The log for dry-cleaning low-voltage installations using a vacuum cleaner must be completed before and after cleaning work. Circuit and installation markings should be noted before cleaning, so that if a marking is damaged ...
Page 30 - Carry out manual insulation testing.; Care; Carry out the following care measures for the station:; Rotating parts
Compact Station TKS-CS - Operating Instructions Page 30 of 39 8000043213 BAL BGV A2 requires the owner to perform repeat tests at stipulated times in order to verify that the electrical equipment is in perfect working order. At stipulated times, the owner must check that the fault current, different...
Page 31 - Repairs; Temperature sensor; Remove all connections from the transformer, and secure the
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 31 of 39 10.3 Repairs Only AEG PS skilled personnel may carry out repairs and modifications on the compact station CS.xx. If you want other personnel to carry out this work, this will need to be authorised by means of written approv...
Page 32 - Roof structure; Open all doors and unscrew the 6 roof structure screw; Transformer; it using lifting gear.
Compact Station TKS-CS - Operating Instructions Page 32 of 39 8000043213 BAL 1 2 3 Figure 19 - Station roof 1 Roof structure 2 Screw connection 3 Station frame i The roof structure weighs around 130 kg. Comply with Directive 90/269/EEC (handling of loads). 3. Open all doors and unscrew the 6 roof st...
Page 33 - Transformer compartment
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 33 of 39 5. Place a new transformer in the compact station's trough and establish the connections. Finally, replace and align the roof structure, and establish the screw connections ( transformer operating instructions). 10.3.2.2 ...
Page 34 - Maintenance Schedule; Ongoing; Test lamps and replace diodes if required.; Every 6 months; Carry out recurrent measurements in accordance with DIN VDE 0105.
Compact Station TKS-CS - Operating Instructions Page 34 of 39 8000043213 BAL 10.4 Maintenance Schedule The maintenance schedule does not release the owner from his obligation to create his own maintenance and operating instructions for the location and to document them fully as quickly as possible. ...
Page 35 - Annually; Storing Spare Parts
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 35 of 39 Annually Measuring and monitoring devices must comply with the VDE 0413 standard. Check and calibrate all measuring instruments. Check that the equipment as a whole is in perfect working order: - Check housing and roof stru...
Page 36 - Decommissioning and Dismantling; five safety rules; of electrical; Removing Connection Cables; Disconnect power terminals.; Dismantling
Compact Station TKS-CS - Operating Instructions Page 36 of 39 8000043213 BAL 11 Decommissioning and Dismantling The compact station TKS-CS can be decommissioned or dismantled for the purposes of changing its location or disposal. Before beginning any work on the equipment, it must be de-energised. F...
Page 37 - Disposal
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 37 of 39 DANGER Toppling of cargo during transport by industrial trucks Possibility of death or crushing. Lift cargo under its centre of gravity. Secure the cargo and danger zone. Wear personal protective equipment. If neces...
Page 39 - List of Tables
Compact Station TKS-CS - Operating Instructions 8000043213 BAL Page 39 of 39 List of Tables Table 1 - Dimensions ............................................................................... 10 Table 2 - Fuses ...........................................................................................
