Page 2 - Storage; PREPARE THE STORAGE AREA; Do not store; Avoid; STORE THE GASKETS; avoid
I N S T A L L A T I O N G U I D E CONTENTS Storage Handling Blutop® / Blutop® Vi / Topaz® / Topaz® Vi joint Standard joint / Standard Vi / ViLoK® joint Express® New joint / Express® New Vi joint Express® joint Universal Vi joint Universal Ve joint Standard Ve joint TAG® / IM joint Flanged joint Asse...
Page 3 - DN 60 TO 300: DELIVERY IN BUNDLES; support the bundle from; Bundle stack heights; Type of; Stacking in pyramids
4 5 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Storage Storage 3 DN 60 TO 300: DELIVERY IN BUNDLES Stack while keeping the bundles perfectly square. Do not exceed the maximum heights specified in the following table...
Page 4 - BASIC ADVICE; Use; Do not drag; BUNDLE WEIGHTS AND DIMENSIONS; DN; Handling
6 7 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Storage Bundle stack heights (DN 350 to 2000) Pyramid – Standard Pipes Spacers – Standard Pipes DN Number of layers Stack height (m) DN Number of layers Stack height (m...
Page 5 - PIPE UNIT WEIGHT; pipe length; pipe weight; overall; LIFTING BY THE ENDS
8 9 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 3 PIPE UNIT WEIGHT DN pipe length (m) pipe weight (kg) working overall NATURAL CLASSIC BLUTOP TOPAZ UNIVERSAL All versions INTEGRAL PLUVIAL 60 6.00 6.09 56.5 75 6.00 6....
Page 6 - Topaz Vi joint; Plastic segment gaskets; CLEAN
10 11 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Blutop / Blutop Vi / Topaz / Topaz Vi joint One-piece gaskets Plastic segment gaskets The contractor is responsible for analyzing and eliminating any risks during in...
Page 7 - perfectly centered and aligned; Refer; AXIS; Angular deflection; Δθ; The joint must only be deflected when fully assembled and before
12 13 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Blutop / Blutop Vi / Topaz / Topaz Vi joint 4 LUBRICATE The inserted gasket and the spigot must be lubricated with Blutop lubricant paste (ref. 214616 ). 5 CHECK THE...
Page 8 - Standard Vi / ViLoK joint; Standard gasket
14 15 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Standard joint / Standard Vi / ViLoK joint Standard gasket Standard Vi / ViLoK gasket The contractor is responsible for analyzing and eliminating any risks during in...
Page 9 - MARK THE INSERTION DEPTH; Mark; LUBRICATE; Coat; DIFFERENT MARKINGS; ASSEMBLE; Center; CHECK THE ASSEMBLY
16 17 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Standard joint / Standard Vi / ViLoK joint 4 MARK THE INSERTION DEPTH (if there is no original marking, i.e. if the pipe has been cut or a spigot is used from a diffe...
Page 10 - INFORMATION; Cuts and chamfers; Express New Vi joint; Express New joint; MOUNT THE ELEMENTS ON THE SPIGOT
18 19 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Standard joint / Standard Vi / ViLoK joint 8 INFORMATION Cuts and chamfers DN m (mm) n (mm) 60 to 600 9 3 700 to 1200 15 5 1400 to 1600 20 7 1800 to 2000 23 8 Lubric...
Page 11 - ASSEMBLE THE ELEMENTS; Put; ENSURE THE CORRECT DEPTH; Lubricate; ring spanner; Check
20 21 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Express New joint / Express New Vi joint 5 ASSEMBLE THE ELEMENTS Put the fitting on the spigot equipped with the gland and the gasket ENSURE THE CORRECT DEPTH 6 TIGHT...
Page 12 - Express joint
22 23 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Express joint DN ≤ 1200 DN ≥ 1400 The contractor is responsible for analyzing and eliminating any risks during installation (especially the use of personal protective...
Page 13 - MOUNT THE ELEMENTS
24 25 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Express joint 4 MOUNT THE ELEMENTS Position the beveled edge of the gasket towards the fitting's socket. 5 ASSEMBLE Slide the gasket onto the pipe barrel until proper...
Page 14 - UNIVERSAL Vi joint; Range of DN 80 to 600 pipes and fittings
26 27 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 UNIVERSAL Vi joint Range of DN 80 to 600 pipes and fittings This joint requires the use of UNIVERSAL STANDARD pipes featuring a double chamber socket to receive the: ...
Page 15 - POSITION THE LOCKING RING; UNIVERSAL Ve joint
28 29 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 UNIVERSAL Vi joint 4 LUBRICATE Using the lubricant paste, coat the: •Exposed side of the gasket •Chamfer and spigot 5 ASSEMBLE Center and introduce the spigot into th...
Page 16 - Locking ring accessories according to DN
30 31 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 UNIVERSAL Ve joint DN 250 to 700 Fit the locking ring into its groove by reducing its external diameter using the appropriate tool. Insert the wedge (sideways) betwee...
Page 17 - for L
32 33 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 UNIVERSAL Ve joint 2 INSERT THE GASKET 3 LUBRICATE Using the lubricant paste, coat the: • Exposed side of the gasket• Chamfer and spigot 4 ASSEMBLE The joint must be ...
Page 18 - Standard Ve joint; Range of DN 80 to 1200 pipes and fittings; requires a; Standard gland; Insert; Line; Drive
34 35 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Standard Ve joint Range of DN 80 to 1200 pipes and fittings This joint requires a : •Standard pipe with a weld bead on the spigot•Standard VE gland•Standard VE lockin...
Page 20 - POSITION THE GLAND; CHECK THE JOINT
38 39 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Standard Ve joint 9 POSITION THE GLAND Position the gland so that it is in contact with the locking ring. Insert the bolts and nuts. Screw by hand until in contact wi...
Page 21 - Lubricant paste
40 41 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 TAG /IM joint 4 MARK THE INSERTION DEPTH (if there is no original marking, i.e. if the pipe has been cut or a spigot is used from a different range). Mark the spigot ...
Page 22 - METAL-REINFORCED GASKETS; Flanged joint
42 43 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 The contractor is responsible for analyzing and eliminating any risks during installation (especially the use of personal protective equipment). 1 METAL-REINFORCED GA...
Page 23 - POSITION THE REINFORCED GASKET; Gasket resting on; TIGHTEN THE BOLTS; COMPLY WITH THE TIGHTENING TORQUE VALUES
44 45 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Flanged joint 3 POSITION THE REINFORCED GASKET Center the reinforced gasket according to the method specified in the tables: DN PN 10 PN 16 PN 25 PN 40 PN 63 40 50 60...
Page 24 - SOCKET DIMENSIONS; CROWBAR; Pipes and fittings - DN 125; MONO DN ASSEMBLY EQUIPMENT; Standard Natural / Integral pipes and fittings DN 100-125, DN; slide; Assembly equipment
46 47 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 6 SOCKET DIMENSIONS DN PN 10 PN 16 PN 25 Bolt Socket Bolt Socket Bolt Socket 40 M16 24 M16 24 M16 24 50 M16 24 M16 24 M16 24 60 M16 24 M16 24 M16 24 65 M16 24 M16 24 ...
Page 25 - MULTI DN ASSEMBLY EQUIPMENT; Blutop / Topaz pipes and fittings DN 75 to 160
48 49 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Universal Natural / Integral pipes and fittings DN 100-125, DN 150-200, DN 250-300 Attach the collar to the spigot. Pre-tighten with a spanner. Position the cams by t...
Page 26 - Pipes and fittings with non-restrained joints or anchored joints; Ratchet chain winches; ACCESSORIES; Flat textile straps
50 51 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Pipes and fittings with non-restrained joints or anchored joints (Blutop Vi, Standard Vi and Universal Vi) Pull lift or ratchet chain winch DN Blutop / Topaz Pipe / P...
Page 27 - DIGGER BUCKET DN 125 AND OVER; Pipe cutting; EQUIPMENT AND TOOLS REQUIRED; check; mm; DRAW THE CUTTING LINE; Draw
52 53 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Assembly equipment 5 DIGGER BUCKET DN 125 AND OVER Insert a wooden batten between the bucket and the pipe. Pipe cutting The contractor is responsible for analyzing an...
Page 28 - CUTTING; TT PE AND; ZMU PIPES
54 55 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Pipe cutting 4 CUTTING DN 60 to 300 : cut the pipe with an electric, heat or manual pipe cutting machine. DN 350 to 700 : use a cut-off saw or chainsaw. DN ≥ 700 : us...
Page 29 - ISOPAM PIPES; Insulation to be removed A; Contact us; DEBURRING AND CHAMFERING; REPAIR THE EXPOSED IRON; Type of coating; AQUACOAT; Integral
56 57 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Pipe cutting Remove the cement coating with a small hammer and chip off any cement traces with a chisel. Repair the cement coating with kit ref. 18842 (refer to the &...
Page 30 - PH1 AND TOPAZ PIPES; REPAIRING SPECIAL COATINGS; TT PE PIPES; TT PUX PIPES
58 59 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Pipe cutting | PH1 AND TOPAZ PIPES Ask for Topaz repair kit ref. 250714 . Clean the surface to be coated. Brush or rub with abrasive paper. Remove any dust with a clo...
Page 31 - Locking weld bead on site; Creating the weld bead
60 61 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Locking weld bead on site Creating the weld bead The contractor is responsible for analyzing and eliminating any risks during installation (especially the use of pers...
Page 32 - REPAIRING THE EXTERNAL COATING; Brush; Weld bead dimensions and position; Copper guide details; Estimated time for producing a locking weld bead; Once created, the weld bead must
62 63 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Locking weld bead on site 4 REPAIRING THE EXTERNAL COATING Brush the welded area. Apply paint with a paintbrush in moderation to avoid attenuating the vertical face o...
Page 33 - Anchor blocks; CONSTRUCTION RECOMMENDATIONS; directly against the; gaskets exposed
64 65 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Anchor blocks The contractor is responsible for analyzing and eliminating any risks during installation (especially the use of personal protective equipment).All the ...
Page 34 - ANCHOR BLOCK DIMENSIONS; Soil with HIGH mechanical strength; Soil with high mechanical strength; bar; Soil with medium mechanical strength; bar
66 67 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Anchor blocks 2 ANCHOR BLOCK DIMENSIONS Soil with HIGH mechanical strength •Internal friction: φ = 40° •Soil strength: σ = 0.6 daN/cm 2 •Mass density: γ = 2t / m 3...
Page 35 - HYDRAULIC THRUST; Thrust F = test P x f; Thrust f for pressure of 1 bar; SOIL CHARACTERISTICS; Soil type; degrees; Fragmented rock; Anchoring; does not depend on the anchoring joint used; depends on the pipe's type of external coating; ANCHORING PRINCIPLE
68 69 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Anchor blocks 3 HYDRAULIC THRUST Thrust F = test P x f (1 bar) Example: 45° bend DN = 150 Test P = 10 bar Thrust F = 1740 DaN Thrust f for pressure of 1 bar DN Tee or...
Page 36 - hydraulic; ANCHORING LENGTHS; Assumptions for the calculation:; Anchoring lengths (in m) calculated with the above assumptions; Lengths to be anchored
70 71 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Anchoring hydraulic thrust on the jointsoil/pipe frictionlength to be anchored The technique involves anchoring joints over a sufficient length L on both sides of a b...
Page 37 - If using a polyethylene sleeve:; Hydraulic testing; PREPARATION FOR THE TEST; Recommendations; daN
72 73 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Anchoring A safety factor may be applied to the length to be anchored, depending on the:• Laying conditions • Quality and compaction of the backfill • Uncertainties s...
Page 38 - Calculate the volume of water; Lower end; PIPE FILLING AND TEST PREPARATION; Checking filling; PRESSURE TEST; Thrust block
74 75 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Hydraulic testing Calculate the volume of water Calculation for the volume of water in m 3 π x (DN/2000) 2 x pipeline length Example: 1,850-metre section of DN 800 pi...
Page 39 - External coating repairs
76 77 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 External coating repairs The contractor is responsible for analyzing and eliminating any risks during installation (especially the use of personal protective equipmen...
Page 40 - PIPES WITH A ZINC AND SYNTHETIC PAINT; Significant damage; PIPES WITH A POLYURETHANE EXTERNAL COATING
78 79 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 External coating repairs 4 PIPES WITH A ZINC AND SYNTHETIC PAINT EXTERNAL COATING Brush to remove any dirt or loose particles. Dry the surfaces to be coated (in case ...
Page 41 - PIPES WITH A CEMENT EXTERNAL COATING; Internal lining repairs
80 81 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 External coating repairs 7 PIPES WITH A CEMENT EXTERNAL COATING Prepare the affected surface by removing the damaged and loose mortar. Brush to remove any dirt or loo...
Page 42 - PIPES WITH A POLYURETHANE
82 83 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Internal lining repairs 4 PIPES WITH A POLYURETHANE INTERNAL LINING (DRIN. WATER AND SEWAGE): Natural PUR, Integral pH1. Deburr the edges of the damaged area with a c...
Page 43 - DRINKING WATER AND SEWAGE PIPES & FITTINGS; DVGW; Repair products
84 85 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Repair products The contractor is responsible for analyzing and eliminating any risks during installation (especially the use of personal protective equipment). 1 DRI...
Page 44 - SEWAGE PIPES AND FITTINGS; INTEGRAL TT PE range - DN 80 to 700; TOPAZ
86 87 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Repair products 2 SEWAGE PIPES AND FITTINGS INTEGRAL range (BioZinalium, Zinalium,Aquacoat ) DN 80 to 2000 area ref. product packaging ➀ exterior 251222 NATZINC 5 kg ...
Page 45 - Polyethylene sleeve
88 89 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 The process of fitting a PE sleeve involves applying a continuous barrel sleeve (outside the trench) and subsequently a joint sleeve (at the bottom of the trench).• P...
Page 46 - PULL
90 91 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Polyethylene sleeve Sleeving the barrel The contractor is responsible for analyzing and eliminating any risks when installing the PE sleeve (especially the use of per...
Page 47 - Bend; Preparing the barrel and joint
92 93 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Polyethylene sleeve Sleeving fittings Use the same polyethylene sleeve to protect fittings. Polyethylene sleeves must be fitted according to the same recommendations ...
Page 48 - CHECK THE OVALITY; Ovality correction; CHECK
94 95 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Ovality correction DN 200 to 700 The contractor is responsible for analyzing and eliminating any risks during installation (especially the use of personal protective ...
Page 50 - STANDARD Vi, UNIVERSAL Vi AND; REQUIRED EQUIPMENT; Standard Vi and UNIVERSAL Vi; PREPARATION; Dismantling joints; POSITION THE EXTRACTOR SHIMS
98 99 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 The contractor is responsible for analyzing and eliminating any risks during installation (especially the use of personal protective equipment). | STANDARD Vi, UNIVER...
Page 51 - DISMANTLING THE JUNCTION; UNIVERSAL Ve
100 101 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Dismantling joints 4 DISMANTLING THE JUNCTION Draw the spigot out of the socket using textile straps and a digger bucket. After dismantling the joint, ensure that t...
Page 52 - Introduce; Proceed; Under no circumstances must the dismantled Standard joint be; Refer to the PamlineTV sheet at the end of the folder.
102 103 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Dismantling joints DN 800 to DN 1600 Introduce the extractor shims between the pipe and the metal locking ring (one shim at the end of each segment). Proceed in the...
Page 53 - PIERCED PIPES; Repair collar; Different types of repair collars; Repairing pipes; COUPLINGS
104 105 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Repairing pipes The contractor is responsible for analyzing and eliminating any risks during installation (especially the use of personal protective equipment). 1 P...
Page 55 - Install; tighten; Tighten
108 109 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 • Install the bolts in the holes and gently tighten (by hand). • Position the four STANDARD glands and bolts. Tighten slightly by hand. •Finally, tighten the flange...
Page 56 - Saddle branches; Branches for sewage pipes -; 0° saddle branches
110 111 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Branches for sewage pipes - rectangular hole Saddle branches 1 DRAW Using the template provided, draw the following on the pipe barrel:• The external rectangular ou...
Page 57 - Swivel saddle branches
112 113 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Branches for sewage pipes - round hole Saddle branches 6 POSITION THE GASKET Position the gasket according to the type of joint (see diagrams A and B). Check that t...
Page 58 - POSITION THE GASKET
114 115 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Branches for sewage pipes - round hole Swivel saddle branches 6 POSITION THE GASKET Position the gasket according to the type of joint (see diagrams A and B). Check...
Page 59 - DRAW
116 117 Installation guide for drinking water and sewage systems – 2019 Installation guide for drinking water and sewage systems – 2019 Branches for sewage pipes - rectangular hole Swivel saddle branches The contractor is responsible for analyzing and eliminating any risks during installation (espec...
Page 60 - link to Blutop installation guide playlist; Saint-Gobain PAM France
119 Installation guide for drinking water and sewage systems – 2019 118 Installation guide for drinking water and sewage systems – 2019 Watch our tutorials and subscribe to our channel: PamlineTV | Saint-Gobain PAM Blutop / Blutop Vi / Topaz / Topaz Vi joint link to Blutop installation guide playlis...