Page 2 - Index; Electrical Specification
2 Index REVISION LIST ....................................................................................................................3 CHAPTER 1 SYSTEM SPECIFICATION .........................................................................4 Product Specification ...................................
Page 3 - Revision List
3 Revision List Version Release Date Revision History Vendor Model Name Rev0 2010.12.21 First Release Rev1 2011.01.11 Add S5201B/S5301WB (1) Ch1-Add SPEC (2) Ch2-Update Firmware Upgrade SOP (3) Ch3-Disassembly process, Module Assembly Key Point (4) Ch4-Add “DMD Image Quality “ section, Change RS232 ...
Page 11 - Input Not Supported under 3D mode; enforce user to change back.
11 If non-3D mode (120Hz), keep normal/same brightness. Not support timing in 3D mode requirement • 3D function can be opened when 50/60/100/120Hz. • Refresh rate change to not supported 3D timings under 3D mode, please show warning message of " Input Not Supported under 3D mode ", to enforc...
Page 20 - Power Supply Specification
20 Power Supply Specification 1. Input Power Specification Specification Description Input Voltage Range The unit shall meet all the operating requirements with the range 90 ~ 264 VAC Frequency Range The unit shall meet all the operating requirements with an input frequency range 47 Hz ~ 63 Hz Power...
Page 21 - System Block Diagram
Page 22 - Product Overview
Page 26 - Power, Lamp and Temp LED show Red continuously; Full-Power Standby Mode; Power
26 Chapter 2 System Utilities Firmware Upgrade SOP Basic Operating Low-Power Standby Mode ： ： ： ： This mode is applied for normal situation. If you want to enter this mode, you could just plug in power cord. Power LED will show Red for 1 sec then show Orange. When the power LED shows Red, it means s...
Page 29 - DLP Composer LIte Installation Process; Select to accept the License Agreement, than click “Next”
29 4. Download Main Firmware(For all series) ： ： ： ： DLP Composer LIte Installation Process (1) Installation 1. Double click the Setup file for DLP Composer Lite 9.0 or above version. 2. When the Installation Wizard appears, click “Next”. 3. Select to accept the License Agreement, than click “Next” ...
Page 30 - If you want to install to a different directory (perhaps; installation process.
30 Note: The default installation directory is: C:\Program Files\DLP Composer Lite9.2 If you want to install to a different directory (perhaps alongside a prior release of DLP Composer™ Lite), click the "Browse" button on the "Select Features" page. 5. When finishing installation, cl...
Page 31 - folder is existed under the path of Library.
31 (2) Setting for your first use Select Library: 1. When start to use this program to download at first time, you need to check if the library folder is existed under the path of Library. 2. Check if there are library files in the assigned path. If not, unzip the library file into the path. (You ca...
Page 33 - How to download; Hardware required; Connect RS-232 cable to PC and projector; Download Mode; or; Full-power standby mode; Execute DLP Composer Lite 9.0 or above version program
33 (3) Download Procedure How to download Hardware required 1. Standard RS232 Download cable (Mini Din 3 pin male for Both terminals) 2. Personal computer or laptop computer Software required 1. DLP Composer Lite program 2. New version FW Download procedure a. Connect RS-232 cable to PC and projecto...
Page 35 - Wait till composer lite notice download complete.; Method to enter factory menu; and image will show Power Down OSD function; Left; twice then press; Menu; Step 1
35 j. Wait till composer lite notice download complete. When download complete, LED signal on projector will show standby status. Method to enter factory menu 1. Press keypad Power and image will show Power Down OSD function 2. Press keypad Left twice then press Menu , then enter the Factory mode. S...
Page 36 - EDID Upgrade SOP; Setup Equipment; Let projector be in; ” and “; Source; ” and plug in; EDID board
36 EDID Upgrade SOP Equipment List 1. PC : with parallel (printer) port 2. EDID Board 3. Printer cable : 25pin male-female (connect PC to EDID board) 4. D-sub cable* : with full 15pin (connect EDID board to Projector) 5. HDMI cable*(connect EDID board to Projector) 6. DVI cable* (connect EDID board ...
Page 37 - Unzip the “Q-EDID” program files in the same directory.; How to use Download Tool :; Program will appear as below picture.
37 3. How to use Download Tool : Software Installation, Un-installation : Unzip the “Q-EDID” program files in the same directory. Install Q-EDID tool : Execute “Install Q-EDID.BAT” to install & register EDID Board into the computer. Un-install Q-EDID tool : If you want to uninstall this tool, ex...
Page 38 - show in the table in program.; to identify the command signal from which port.; Ste
38 (3) Read EDID: • Read D-SUB/DVI EDID: 1. EDID Type Selection : Choose ‘‘EDID 128 Bytes’’ 2. Read EDID : Click “Read EDID”. 3. While complete, it will show message’’ Read EDID OK… ‘’, and the read-out DDC will show in the table in program. Important Note : Be reminded to connect Only One port ever...
Page 39 - Serial Number Upgrade SOP
39 Serial Number Upgrade SOP Hardware required 1. Standard RS232 Download cable 2. Personal computer or laptop computer Software required 1. Acer_Service_Tool(Data)_3.1.exe When need to use this Serial Number Upgrade program: When it’s time to replace Main board for repair, it’s necessary to rewrite...
Page 40 - Click “Save” to save data into the assigned file name.
40 6. Click “Save” to save data into the assigned file name. 7. Change new Main board: (1) Unplug power cable and RS232 cable from projector, and change new Main board into Projector. (2) After changing Main board, reconnect power cable and RS232 cable into Projector. 8. Write S/N & data into ne...
Page 41 - Chapter 3 System Disassembling and Replacement; Step
41 Chapter 3 System Disassembling and Replacement Main Unit Disassembling Tool : Screw Driver --Hex (#4-40) and Cross(Mechanical : M3,M4, Opt.Engine :M2) Process : Step Description Tool 1 ( 1) Disassemble thescr ew*5(M3*L8) in the lowercaseand scr ew*2 (M 2.5*L10) in theinlet and outlet case. ( 2) T...
Page 43 - Circuit boards > 10cm
43 7 (1) Dismantle the screws *2(M3*L6) to loose the twowires.(Figure1) (2) Dismantle the Groundingscrew (M4*L6) in the shield andloose the Grounding wire.(Figure2) 8 (1) Dismantle the screws*4(M3*L8) connecting the PB shieldand the L/C, then take off theshield. (Figure1) (2) Take off the inlet case...
Page 44 - Step Discription; Optical Engine Dismantle SOP; PULL
44 11 (1) Disassemble the screw* 3(M2.5*L10), then take off theengine. (Figure1) (2) Disassemble the screw* 2(M3*L8) and take off BKT underthe engine. (Figure2) screwdriver 12 (1) Take off the ballast mylar(Figure1) (2) Extract all the wire in theballast and the Dismantle thescrew*2(M3*L6), then tak...
Page 46 - Module Assembly Key Point - Optical Engine; Assembly LP Module to HSG DMD
46 Module Assembly Key Point - Optical Engine 1. Light Pipe Module assembly and overfill alignment 1.1 Assembly LP Module to HSG DMD i. Assembly two Overfill adjustment screws to HSG DMD (Fig. 1-1). ** Adjustment criteria refer to below item (Fig. 1-2). ii. Assembly “Clip LP” and lock with screw wel...
Page 51 - DMD Direction; Screw
51 4. AL, HSG ILL and HSG DMD Assembly: 4.1 Placed “AL” on the “HSG DMD”. The “raised surface” of “AL” shall toward “DMD direction” (Fig. 4-1). 4.2 To assemble ”HSG ILL SUB Module” with “HSG DMD” and cover over on “AL” and the then lock with screws(Fig. 4-2). Fig. 4-1 Fig. 4-2 5. DMD and Chip B/D Mo...
Page 55 - spring screw assembly finish.
55 7.4 Assemble Thermal Pad & Gasket Hest-sink then place contact DMD (Fig. 7-4, 7-5). i. Press center of Heatsink before assemble spring screws, and then keeps press until spring screw assembly finish. i. Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ]. ii. Fastening Sequence: [ 2 ] - [ 1...
Page 59 - Press all rubber close to upper case.
59 1.3 Lamp door module Rubber keypad Please make sure: 1. Press all rubber close to upper case. 2. After assembled please check rubber surface even. Mylar for U/C light leakage Align these ribs M2.5 heat melt nut direction
Page 61 - Inlet Case Module
61 1.5 Inlet Case and Outlet Case module Inlet Case Module Please notice wire dressing route Notice: The align pin must insert to fan 6013 completely Align pin on inlet-case
Page 63 - Lamp Box module; Door Switch
63 BKT CLIP MOUNT and MOUNT SEAT Nozzle Blower CLIP MOUNT and MOUNT SEAT Screw M3*6L Match Louver Lamp Box Please press to bottom and check hook position. Lamp connector Door Switch Lamp Box module Door Switch
Page 65 - Wire under the lamp box
65 3. Ballast wire alignment concern Ballast Mylar EMI Ballast Wire ballast dressing Notice wire cross dressing Lamp box blower Wire under the lamp box
Page 66 - Power Board and Main Board wire alignment; Wire Blower; Wire Ballast
66 4. Power Board and Main Board wire alignment Ballast to lamp wire addressing Mylar ballast align pin Wire Blower Power Board Wire Ballast BOSS*2 BKT ST Lens Bottom
Page 69 - Yellow Green wire goes through here.
69 Wire clip Wire clip Here is slot Notice: The Bkt. Not pressed the part on power board Fan 8025 Fan 8025 wire Fan 9225 Clip Fix --Wire Fan8025 & 9225 Fix—Wire speaker Grounding Yellow Green wire goes through here.
Page 71 - Rear Case; Push rear cover vertically.; Upper Case
71 This screw fixed with U/C Wire ballast Ballast wire insert to main-board directly SHD Main-Board At first assemble back side then front side. Rear Case Push rear cover vertically. Please check gap. Upper Case Put upper case vertically
Page 72 - First
72 attach mylar on UC align this edge First Second Screw
Page 73 - Film lamp exploded
73 Before fixed screw, please check all hooks. Notice wire dressing and don’t interfere with lamp holder Film lamp exploded
Page 74 - Overall wire review
74 7. Overall wire review Notice: lamp wire dressing.
Page 75 - Chapter 4 Troubleshooting; System Analysis
75 Chapter 4 Troubleshooting System Analysis Keypad LED OK No If Power On, Lamp On? Yes No No Signal? Power Auto Turn Off IR Remote Control NG? Pixel Fail? Yes No No No Yes Yes Yes Yes Step: 1. Check Lamp Door 2. Check Power Board and Interlock 3. Check Connection between PW R BD and Main BD 4. Chec...
Page 76 - Optical & Optical Engine Trouble Shooting Guide
76 Optical & Optical Engine Trouble Shooting Guide No. Item Trouble Shooting Guide 1 Brightness 1. Change lamp 2 Uniformity 1. Change lamp 3 FOFO Contrast 1. Check ADC calibration 2. Check user’s menu brightness & contrast are default 3. Clean DMD 4. Clean PL 5. Check ILL stop assy 4 ANSI Co...
Page 77 - DMD Image Quality; DLP; Dark pixel
77 Fig. 2-1 II. Re-assemble LP module—include LP, LP Baffle, LP clip. DMD Image Quality 1. Scope This document specifies the image quality requirements applicable to the DLP®.55XGA Type X, Series 450 Value, and DLP TM .65WXGA-800 Value Component Set. The Component Set provides the DLP®. 55XGA Type X...
Page 81 - Power Supply Trouble Shooting Guide; no power; Yes; Check lamp door
81 Power Supply Trouble Shooting Guide 1. Introduction This document is prepared to be a guide to repair trouble sets, some problems happen more frequently are taken as example in it. 2. Problems (a) no power Yes No Yes No No power Is CN701 pin11 =5v? Check power BD Change main BD Is door SW press d...
Page 82 - lamp can not turned on; Lamp can not turned on
82 (b) lamp can not turned on No Yes No Yes Lamp can not turned on has lamp wire connect correct? (Ballast bd between lamp) Wire connect certainty has power wire connect correct? (power bd between ballast bd) Wire connect certainty has enable wire connect correct? (main bd to ballast bd) Wire connec...
Page 84 - LED Messages Definition; Blue
84 LED Messages Definition Power_LED Power_LED Lamp_LED Temp_LED Blue Red Red Red Power Plug -- Flash ON to OFF Flash ON to OFF Flash ON to OFF Standby -- ON -- -- Power button ON ON -- -- -- Lamp retry 0.5 second H(On), 0.5 second L(Off) flashing -- -- -- Cooling state -- 0.5 second H(ON), 0.5 seco...
Page 86 - Command Category
86 RS232 Connection 1. Connection: The illustration of connection between PC and Projector is shown below. <CAUTION> Make sure that your computer and projector are turned off before connection. Power on the computer first, and then plug the power cord of the projector. (It may cause Com port i...
Page 87 - Adjustment / Alignment Procedure
87 Adjustment / Alignment Procedure Content : 1. Color Wheel Delay Alignment 2. Overfill adjustment 3. PC Alignment Procedure
Page 88 - Overfill adjustment; Shadows” can be observed in image.
88 1. Color Wheel Delay Alignment Procedure: 1. Enter Factory Mode 2. Enter Block 1 3. Change CW Delay by adjusting the following gray pattern to smooth 32 Gray pattern 2. Overfill adjustment 1. “Full White Pattern” is suggested for this alignment. 2. Adjust 2 LP-alignment Screws (upper side / lower...
Page 89 - PC Alignment Procedure
89 3. PC Alignment Procedure Equipment: - Pattern generator (Chroma-2337) OSD Default value: Item Value Cal R Offset 512 Cal G Offset 512 Cal B Offset 512 Cal R Gain 637 Cal G Gain 637 Cal B Gain 637 YPbPr R Offset 512 YPbPr B Offset 512 Procedure: Gray Level: 1. Connect power, D-sub, into projector...
Page 90 - Chapter 5 FRU List
90 Chapter 5 FRU List Exploded Diagram Module 1 – Total Exploded View
Page 92 - Module 2 – ASSY UPPER CASE
Page 94 - Module 4 – ASSY FRONT CASE
Page 95 - Module 5 – ASSY REAR CASE
Page 101 - Remonte control code; Frequency: 38kHz
101 Appendix A - Code List: IR / RS232 / DDC Data 1. Remonte control code 1. IR Code a. IR setting value Frequency: 38kHz Protocal: NEC format b. IR command code Customer code ： 0813
Page 105 - Analog DDC
105 (For S5201B) : Analog DDC HDMI(1) DDC HDMI(2) DDC 00 FF FF FF FF FF FF 00 04 72 11 12 01 00 00 00 01 15 01 03 0E 00 00 78 0A AC D9 A1 5B 56 92 25 13 4F 5B 3F CF 80 31 7C 45 7C 61 7C 81 C0 81 80 81 00 95 00 A9 40 64 19 00 40 41 00 26 30 18 88 36 00 00 00 00 00 00 18 00 00 00 FD 00 30 78 1F 63 11 ...
