Page 2 - Comparison List
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential I Comparison List PART P3251 P3150 P3150 refresh P3250 P3250 refresh FAN 49.8FN01G001 49.89S01G001 ENGINE 70.8GC07GR01 70.89Y22GR01 PHOTO SENSOR BD 80.8GB04G001 80.88N04G001 COLOR WHEEL 70.8GC08GR01 70.89Y21GR01 DMD BD 80.8FN02G001 80.89S02G...
Page 3 - Preface
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential II Preface This manual is applied to P3150/P3250/P3150 refresh/P3250 refresh/P3251 projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product.Your customers will app...
Page 4 - Table of Content
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential III Table of Content Chapter 1 Introduction Highlight 1-1 Compatible Mode 1-4 Product Overview 1-6 Chapter 2 Disassembly Process Equipment Needed & Product Overview 2-1 Disassemble Lamp Cover Module 2-2 Disassemble Lamp Module 2-3 Disass...
Page 8 - Introduction
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 1-1 Chapter 1 Introduction 1-1 Highlight No Item Description 1 Dimensions (WxDxH) - 209 x 74.2 x 172.2 mm (for P3150/P3250/P3150 Refresh/ P3250 Refresh) - 209 x 64 x 164mm (for P3251) 2 Weight - 1.24 kg 3 Tilt Angle - 7 degree with elevator ...
Page 25 - Chapter 2; Disassembly& Assembly Process
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-1 Chapter 2 Disassembly& Assembly Process 2-1 Equipment Needed & Product Overview 1. Screw Bit (+) :1072. Hex Sleeves 5mm3. Long Nose Nipper4. Screw Bit (+) :1025. Hex Sleeves 7mm 6. Tweezers 7. P3150/P3250/P3150 refresh/P3250 refr...
Page 26 - -2 Disassemble Lamp
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-2 2-2 Disassemble Lamp Cover Module 1. Turn over the projector 2. Unscrew 2 screws (as red circle) 3. Disassemble the Lamp Cover Module
Page 27 - -3 Disassemble Lamp
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-3 2-3 Disassemble Lamp Module 1. Unscrew 2 screws (as red circle) 2. Disassemble Lamp Module
Page 28 - -4 Disassemble Top Cover
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-4 2-4 Disassemble Top Cover Module 1. Unscrew 5 screws (as red circle) 2. Unscrew 2 Hex screws (as yellow circle) 3. Unplug 1 FPC cable (as red square) 4. Disassemble Top cover
Page 29 - -5 Disassemble Key Pad
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-5 2-5 Disassemble Key Pad Board Module 1. Unscrew 4 screws (as red circle) 2. Separate Key Pad Button and Key Pad Board 2-6 Disassemble Zoom Ring Module 1. Unscrew 3 screws (as yellow circle) 2. Disassemble Zoom Ring Module 3. Release 2 te...
Page 30 - -7 Disassemble Main Board
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-6 2-7 Disassemble Main Board Module 1. Tear off 2 Mylars (as red square) 2. Unplug 5 connectors (as green square) 3. Push Main Board Module (as red arrow) to unplug 1 connector (as yellow square) 4. Unplug 6 connectors (as orange square)
Page 32 - -8 Disassemble Color
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-8 A A 2-8 Disassemble Color Wheel Module 1. Unscrew 2 screws (as red circle) 2. Disassemble Color Wheel Module 3. Unscrew 1 screw (as yellow circle) 4. Disassemble Photo Sensor Board
Page 33 - -9 Disassemble Front
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-9 2-9 Disassemble Front Cover Module 1. Release 6 tenons (as red circle) 2. Push the front cover forward to disassemble front cover module D C B A A D C B
Page 34 - -10 Disassemble Ballast
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-10 2-10 Disassemble Ballast Module 1. Unplug 2 cables (as red square) 2. Unscrew 3 screws (as red circle) 3. Disassemble AC Inlet Bracket 4. Unscrew 3 screws (as yellow circle) 5. Disassemble Ballast Module 6. Tear off 1 Mylar
Page 35 - Module
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-11 2-11 Disassemble DC-DC Module 1. Unscrew 1 screw (as red circle) 2. Disassemble DC-DC Module 3. Unplug 2 cables (as red square)
Page 36 - -12 Disassemble Thermal
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-12 2-12 Disassemble Thermal Switch Module 1. Unscrew 1 screw (as red circle) 2. Disassemble Thermal Switch
Page 37 - -13 Disassemble Lamp
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-13 2-13 Disassemble Lamp Blower Module and System Fan Module 1. Unscrew 4 screws (as red circle) 2. Disassemble Lamp Blower Module and System Fan Module 3. Unscrew 3 screws (as yellow circle) 4. Separate Lamp Blower , Lamp Blower Duct and ...
Page 38 - -14 Disassemble Lamp to
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-14 2-14 Disassemble Lamp to Ballast Cable 1. Unscrew 1 screw (as red circle) 2. Unplug Lamp to Ballast Cable
Page 39 - -15 Disassemble Engine; -16 Disassemble DMD
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-15 2-15 Disassemble Engine Module 1. Unscrew 4 screws (as red circle) 2. Disassemble Engine Module 3. Unscrew 3 screws (as yellow circle) 4. Disassemble Focus Ring 2-16 Disassemble DMD Board and DMD Chip 1. Unscrew 2 screws (as blue circle...
Page 40 - -17 Disassemble Speaker; -18 Disassemble Interrupt
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-16 2-17 Disassemble Speaker Module 1. Disassemble Speaker Module 2. Separate Speaker and Rubber 2-18 Disassemble Interrupt Switch Module 1. Unscrew 1 screw (as red circle) 2. Release 2 tenons (as yellow circle) 3. Separate Interrupt Switch...
Page 41 - -19 Disassemble IR Sensor
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-17 2-19 Disassemble IR Sensor Module 1. Tear off 1 Mylar (as red square) 2. Disassemble IR Sensor Board
Page 42 - Screw 1
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-18 2-20 Rod Adjustment 1. Environment adjustment - The distance between the engine and the screen is 2.36 M - This process should be done at a dark environment. (under 5 Lux)2. Procedure adjustment - Change the screen to “white screen.” - ...
Page 43 - Hour
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-19 2-21 Re-write Lamp Usage Hour 1. Get into service mode - Press (power→left→left→menu) to get into service mode 2. Choose RD Menu 3. Choose Lamp life warning test 4. Use left or right key to re-write the lamp hour back to previous lamp u...
Page 44 - -23 Assemble Interrupt
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-20 2-22 Assemble IR Sensor Module 1. Assemble IR Sensor Board in red square 2. Stick 1 Mylar. 2-23 Assemble Interrupt Switch Module 1. Assemble Interrupt Switch2. Screw 1 screw (as red circle)
Page 45 - -24 Assemble Speaker
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-21 2-24 Assemble Speaker Module 1. Assemble Speaker and Rubber 2. Assemble Speaker Module
Page 46 - -26 Assemble Engine
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-22 2-26 Assemble Engine Module 1. Assemble Focus Ring 2. Screw 3 screws (as yellow circle) 3. Assemble Engine Module 4. Screw 4 screws (as red circle) 2-25 Assemble DMD Board and DMD Chip 1. Assemble DMD Chip and rotate DMD Chip Lock clock...
Page 47 - -27 Assemble Lamp to
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-23 2-27 Assemble Lamp to Ballast Cable 1. Plug Lamp to Ballast Cable in yellow square 2. Screw 1 screw (as red circle)
Page 48 - -28 Assemble Lamp Blower
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-24 2-28 Assemble Lamp Blower Module and System Fan Module 1. Assemble System Fan and Lamp Housing 2. Screw 3 screws (as green circle) 3. Stick 1 mylar (as red square) 4. Assemble Lamp Blower , Lamp Blower Duct and Lamp Blower Holder 5. Scr...
Page 49 - -29 Assemble Thermal
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-25 2-29 Assemble Thermal Switch Module 1. Assemble Thermal Switch 2. Screw 1 screw (as red circle)
Page 51 - -31 Assemble Ballast
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-27 2-31 Assemble Ballast Module 1. Stick 1 mylar under Ballast Module 2. Assemble Ballast Module 3. Screw 3 screws (as yellow circle) 4. Assemble AC Inlet Bracket 5.Screw 3 screws (as red circle) 6.Plug 2 cables (as red square)
Page 52 - -32 Assemble Front Cover
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-28 D C B A A D C B 2-32 Assemble Front Cover Module 1. Assemble Front Cover Module Note: there are 6 tenons (as red circle)
Page 53 - -33 Assemble Color Wheel
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-29 A A 2-33 Assemble Color Wheel Module 1. Assemble Photo Sensor Board 2. Screw 1 screw (as yellow circle) 3. Assemble Color Wheel Module 4. Screw 2 screws (as red circle)
Page 54 - -34 Assemble Main Board
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-30 2-34 Assemble Main Board Module 1. Screw 2 screws (as red circle) to assemble the Daughter Board. (only for P3251) 2. Plug 6 connectors (as orange square) 3. Assemble Main Board Module (as red arrow) and plug 1 connector (as yellow squa...
Page 55 - -35 Assemble Zoom Ring
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-31 4. Plug 5 connectors (as green square) Note: - The arrangement of cables are as follows: A: DC-DC 5 pin cable B: Ballast 5 pin cable C: FPC D: Speaker cable E: System Fan cable F: Thermal Switch calbe G: Blower cable H: IR Sensor Board ...
Page 56 - -36 Assemble Key Pad
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-32 2-36 Assemble Key Pad Board Module 1. Assemble Key Pad Button and Key Pad Board on Top Cover Module2. Screw 4 screws (as red circle)
Page 57 - -37 Assemble Top Cover
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-33 2-37 Assemble Top Cover Module 1. Plug 1 FPC cable (as red square) 2. Assemble Top cover Module 3. Screw 2 Hex screws (as yellow circle) 4. Screw 5 screws (as red circle)
Page 58 - -38 Assemble Lamp Module
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-34 2-38 Assemble Lamp Module 1. Assemble Lamp Module 2. Screw 2 screws (as red circle)
Page 59 - -39 Assemble Lamp Cover
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 2-35 2-39 Assemble Lamp Cover Module 1. Assemble Lamp Cover Module 2. Screw 2 screws (as red circle) 3. Turn over the projector,assemble OK
Page 60 - Troubleshooting; -1 LED Lighting Message
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 3-1 Chapter 3 Troubleshooting 3-1 LED Lighting Message Message Power LED Lamp LED Temp LED Plug-in Power Cord Flash Red (100ms) Flash Red (100ms) Flash Red (100ms) Standby Mode Red X X Power button ON Blue X X F/W Download Mode Red Red Red L...
Page 63 - Procedure
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 3-4 3-3 Main Procedure No Symptom Procedure 1 No Power • Ensure the Power Cord and AC Power Outlet are securely connected • Check Lamp Cover and Interrupt Switch • Ensure all connectors are securely connected and aren’t broken • Check Lamp D...
Page 68 - Function Test & Alignment Procedure; -1 Test Equipment Needed
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 4-1 Chapter 4 Function Test & Alignment Procedure 4-1 Test Equipment Needed - IBM PC with SVGA/XGA resolution - DVD player with Multi-system (NTSC/PAL/SECAM), equipped “Component”, “S-Video” , “Composite” and "HDMI".- HDTV Source...
Page 70 - Defect specification table
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 4-3 Defect specification table Order Symptom Pattern Criteria 1 Bright pixel (dots) Gray 10 pattern A+B≤1 2 Dark pixel (dots) White pattern A+B ≤ 6 3 Bright blemish Gray 15 pattern A+B ≤ 10 4 Dark blemish Blue 60 pattern A+B ≤ 10 5 Bright do...
Page 71 - -5 Test Inspection Procedure
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 4-4 4-5 Test Inspection Procedure Change parts/ Update M/B FW Color Wheel Lamp Module Engine EDID Lamp Driver Version Update v v v Color Wheel Index v v Reset lamp hour v OSD Reset v v EDID v Re-write Lamp Hour Usage v Check ROD Position and...
Page 74 - -7 Video Performance
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 4-7 7. Color performance Procedure - Test equipment: video generator. - Test signal: 480p, 720p, 1080p - Test Pattern: Master, 64 gray RGBW or SMPTE bar * Please refer to 4-2 to get into service mode. Use 720p & 1080p signal, master patt...
Page 76 - -8 Optical Performance Measure
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 4-9 5.HDMI Test Procedure - Test Signal : 720p,1080i - Test Pattern : Any Pattern - Equipment: DVD Player with HDMI output - Display type must be set to 16:9Inspection item - HDMI TestCriteria - Ensure if the image is well performed and the ...
Page 78 - USB flash disk Test
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 4-11 4-9 SD Card /USB flash disk Test (only for P3251) 1.SD Card Test Procedure - Test equipment: SD Card(include test pattern), - Test Pattern: WhiteBlack,Graystep16, ColorBar - Turn on the projector and plug SD Card into the projector. - S...
Page 80 - Firmware Upgrade; Section 1: System Firmware Upgrade
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 5-1 Chapter 5 Firmware Upgrade Section 1: System Firmware Upgrade 5-1 Equipment Needed Software : - DLP Composer - Firmware - 8M Flash (8M flash has to put in PC and set right path in 5-5 step4) Hardware : - Projector - Power cord (42.53506G...
Page 81 - -2 DLP Composer Lite Setup
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 5-2 5-2 DLP Composer Lite Setup Procedure 1. Choose "DLP Composer Lite V7.1 Setup" Program. 2. Click Next button. 3. Read License Agreement. - Choose I accept and agree to be bound by all the terms and conditions of this License Agre...
Page 83 - -3 USB Driver Upgrade
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 5-4 5-3 USB Driver Upgrade Procedure 1. Set up - Plug in power cord and then press "Power" and "Menu" button simultaneously hold on about 5 seconds, release "Power" and "Menu" button - Once the Power ,Lamp and...
Page 84 - -4 Firmware Upgrade
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 5-5 5-4 Firmware Upgrade Procedure 1. Set-up - Plug in power cord and then press "Power" and "Menu" button simultaneously hold on about 5 seconds, release "Power" and "Menu" button - Once the Power ,Lamp and T...
Page 88 - Section 2 : Waveform Download
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 5-9 Section 2 : Waveform Download 5-5 Waveform Download ( for refresh models) 1.Hold on the “Up” button, then plug Power Cord in, the Power LED lights on red. After about 5 seconds release “Up” button, Power LED turns to blue and Temp LED wi...
Page 91 - -8 USB Driver Upgrade
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 5-12 5-8 USB Driver Upgrade Procedure 1. Set up - Hold on “Power” and "Menu" button and then Plug in power cord , hold on about 5 seconds, release "Power" and "Menu" button , the Power Lamp and Temp LED light RED at t...
Page 93 - Upgrade Procedure
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 5-14 5-9 Multi-Media Firmware Upgrade Procedure 1. Set-up - Hold on “Power” and "Menu" button and then Plug in power cord , hold on about 5 seconds, release "Power" and "Menu" button , the Power Lamp and Temp LED ligh...
Page 96 - EDID Upgrade; -1 EDID Introduction
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 6-1 Chapter 6 EDID Upgrade 6-1 EDID Introduction Extended Display Identification Data is a VESA standard data format that contains basic information about a display device and its capabilities, including vendor information, maximum image siz...
Page 98 - Power CNN
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 6-3 6-3 Setup Procedure (VGA) 1. Connect all ports (1) Connect P1 of Fixture with COM Port of PC/Laptop by RS232 Cable. (2) Connect P2 of Fixture with VGA port of Projector by VGA Cable. (3) Plug Power Adapter to Power CNN. (4) Plug Power Co...
Page 101 - HMDI Port
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 6-6 6-5 Setup Procedure (HDMI) 1. Connect all ports (1) Connect P1 of Fixture with COM Port of PC/Laptop by RS232 Cable. (2) Connect P2 of Fixture with P3 by DVI Cable. (3) Plug P4 to HDMI Port of the Projector. (4) Plug Power Adapter to Pow...
Page 108 - ASSY TOP COVER MODULE P3150
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 4 15 8 4 14 2 10 1 3 7 9 6 5 11 9 12 9 16 ASSY TOP COVER MODULE P3150
Page 113 - ASSY MAIN BOARD MODULE P3150
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 9 ITEM P/N DECRIPTION Supply 70.89Y23GR01 ASSY PCBA MAIN BD MODULE FOR P3150(SERVICE) 1 80.89Y01G001 PCBA MAIN BOARD FOR P3150 N 2 41.82B17G001 EMI VIDEO GASKET N 3 41.82G03G001 EMI GASKET USB CONNECTOR EP719 N 4 41.89S14G001 EMI TAPE W30*L3...
Page 115 - ASSY LAMP HOUSING MODULE P3150
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 11 ASSY LAMP HOUSING MODULE P3150 4 4 4 42 3 6 1 5 ITEM P/N DECRIPTION Supply 1 43.89S01G001 TH-RMAI SWITCH WITH BRACKET (KLIX- ON YSII 2 49.85M03G001 SYSTEM FAN/55*55*15mm 3 61.89Z06G001 LAMP HOUSING MG ALLOY EX330 N 4 85.1A123G180 SCREW PA...
Page 125 - ASSY TOP COVER MODULE P3250
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 21 15 8 4 14 2 10 1 3 7 9 6 5 11 9 12 9 16 ASSY TOP COVER MODULE P3250
Page 130 - ASSY MAIN BOARD MODULE P3250
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 26 26 ITEM P/N DECRIPTION Supply 70.89Y29GR01 ASSY PCBA MAIN BD MODULE FOR P3250(SERVICE) 1 80.89Y01G001 PCBA MAIN BOARD FOR P3150 N 2 41.82B17G001 EMI VIDEO GASKET N 3 41.82G03G001 EMI GASKET USB CONNECTOR EP719 N 4 41.89S14G001 EMI TAPE W3...
Page 132 - ASSY LAMP HOUSING MODULE P3250
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 28 ASSY LAMP HOUSING MODULE P3250 4 4 4 42 3 6 1 5 ITEM P/N DECRIPTION Supply 1 43.89S01G001 TH-RMAI SWITCH WITH BRACKET (KLIX- ON YSII) 2 49.85M03G001 SYSTEM FAN/55*55*15mm 3 61.89Z06G001 LAMP HOUSING MG ALLOY EX330 N 4 85.1A123G180 SCREW P...
Page 139 - I. Serial Number System Definition
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 35 Appendix B 3 I. Serial Number System Definition Serial Number Format for Projector(for non-refresh models,take P3150 for example) EYJ6701W02 811 00000 59 00 1 2 3 4 5 1 : EYJ6701W02 = Part Number excluded “dot” 2 : 811 = Week Code(ex:200 ...
Page 141 - II. PCBA Code Definition; A B XXX XXXXXXXXX CC
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251 Confidential 37 II. PCBA Code Definition PCBA Code for Projector A B XXX XXXXXXXXX CC XXX EEEE 1 : ID 2 : Vendor Code 3 : Firmware Version 4 : P/N 5 : MB Version 6 : Date Code 7 : S/N 6 7 1 2 3 4 5 6 5 4 7 3 2 1
