Page 4 - THIS PAGE IS BLANK
Page 7 - Signal Words Explanation; Technical Specifi cations; Tape Application Leg Length - Optional
TABLE OF CONTENTS - MANUAL 1: 800rf Random Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide 3 Taping Heads - 2 Inch) 800rf Random Case Sealer Page Cover Page Replacement Parts and Service Information ........................................................................ i - ii Ta...
Page 9 - TABLE OF CONTENTS; Speed Regulators of the Rear Flap Folder
TABLE OF CONTENTS (continued) i 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling .......................................................................... 15 5.2 Overseas Shipment Packaging (Optional) ..........................................................................
Page 11 - Spare Parts / Ordering; Drawings and Parts Lists
11 12. Troubleshooting 12.1 Troubleshooting .............................................................................................................. 39 - 40 13. Maintenance 13.1 Safety Measures (see section 3) .......................................................................................
Page 12 - fl
ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing Ex. - for example Fig. - exploded view fi gure no. (spare parts) Figure -...
Page 13 - Manufacturing Specifi cations / Description / Intended Use; The
1-INTRODUCTION 1 1.1 Manufacturing Specifi cations / Description / Intended Use The 3M-Matic™ Model 800rf Type 40800 Automatic Random Case Sealer with AccuGlide™ 3 Taping Heads is designed to accept fi lled, regular slotted containers from an existing conveyor, fold the top fl aps, and apply a “C” c...
Page 14 - CAUTION
2 1-INTRODUCTION (continued) 2012 March 800rf-NA 1.2.1 Importance of the Manual The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is avail-able to all ...
Page 16 - -GENERAL INFORMATION
4 2012 March Contents—800rf Random Case Sealer (1) 800rf Random Case Sealer, Type 40800 (1) Upper Tape Drum/Bracket/Hardware (1) Tool/Spare Parts Kit (1) Instruction and Parts Manual 800rf-NA Scotch ® , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 2-GENERAL INF...
Page 17 - General Safety Information; Also disconnect air if the machine has; Possible Consequences; This safety alert symbol identi
5 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular atten-tion to sections marked by the symbol: The machine is provided with a LATCHING EMER-GENCY STOP BUTTON (Figure 3-1) ; when this button is pressed, it stops the machi...
Page 19 - WARNING; WARNING
7 3-SAFETY (continued) 2012 March 800rf-NA Important! Side fl ap compression rollers. Never keep hands on the box while it is driven by the belts (Figure 3-7). Important! Drive belts. Never work on the machine with loose hair or loose garments such as scarfs, ties or sleeves. Although protected, the...
Page 26 - Machine Dimensions; Acoustic pressure measured at a distance of 1m. from machine with
14 2012 March 800rf-NA 4-SPECIFICATIONS (continued) 4.10 Machine Dimensions 4.11 Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with Scotch PVC adhesive tape in operation; ...
Page 27 - Shipment and Handling of Packed Machine; xed on a wooden pallet. They; Storage of the Packed or Unpacked Machine
5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 15 5.1 Shipment and Handling of Packed Machine The machine and the infeed conveyor are shipped in 2 separate packings, fi xed on a wooden pallet. They can be uplift with a normal forklift. The standard pack-ing is suitable for surface and air transportation. Ov...
Page 30 - Forklift on Opposite Side
18 7-INSTALLATION (continued) 2012 March 800rf-NA 7.5 Safety Guards: Inside and Outside Machine Emergency Stop Push-Button Position and assemble the inside (A) and outside (B) guard panels with the upper and bottom brackets and stiffening pro fi le plates as shown in the pictures (Figure 7-4) . Insi...
Page 34 - Preliminary Electric Check-Out; ) of the control board
22 2 E-Stop 7-INSTALLATION AND SET-UP (continued) 7.7 Preliminary Electric Check-Out Before connecting the machine to the mains please carry out the following operations: - Make sure that the socket is provided with a ground protection circuit and that both the mains voltage and frequency meet the i...
Page 35 - Completion of Taping Heads; Important –
23 800rf-NA 2012 March 7-INSTALLATION AND SET-UP (continued) 7.9 Completion of Taping Heads See Manual 2 for Complete Instructions: 1. Place the Upper Taping Head in a convenient working position .2. Use Figure 7-22 and tape threading label. Position the tape supply roll so the adhesive side of tape...
Page 39 - Operation Methods; Automatic Operating Modes; rst box. The upper unit maintains its position along
27 2 E-Stop 2012 March 800rf-NA 9-OPERATION (continued) Important! If, for any reason, the box should stop inside the machine, the machine will stop operating after 10 seconds. To remove the box and restart, operate as follows: - press the E-stop,- open the safety guard, - remove the box,- close the...
Page 42 - Follow the path through the unit as shown on picture
11 - SET UP AND ADJUSTMENTS 30 2012 March 800rf-NA 11.1 Tape Loading on the Top Unit Insert a tape roll on the drum and push it fully forward. Attach the tape leg to the threading tool (supplied with the tools kit) Figure 11-1. Insert the plastic threading leader through the taping unit. Take care t...
Page 44 - Centering Guides Pressure
11 - SET UP AND ADJUSTMENTS (continued) 32 2012 March 800rf-NA Figure 11-11 Figure 11-12 Figure 11-13 Figure 11-15 2 A B 11.6 Main Pressure Regulator A) it adjusts the entry working pressure B) gauge to read the entry air pressure Optimal working pressure: 6 BARFeeding tube diameter: 10mm Note: in c...
Page 47 - Adjustment of the Upper Unit Height
35 11 - SET UP AND ADJUSTMENTS (continued) 2012 March 800rf-NA 1 2 3 4 Figure 11-24 Figure 11-25 Figure 11-26 2 3 11.12 Speed Regulators of the Rear Flap Folder These are not common operations. They have to be made only when it has been necessary to work on the pneumatic cylinder. To change the spee...
Page 48 - Descent of the Upper Unit; ) Move the support with the sensor along
36 11 - SET UP AND ADJUSTMENTS (continued) 2012 March 800rf-NA Figure 11-27 Figure 11-28 Figure 11-29 Figure 11-30 Figure 11-31 Towards B Towards B Towards A Towards A Before Before After After 4 1 3 2 B A 11.14 Adjustment of the Sensor that Stops the Descent of the Upper Unit The descent of the upp...
Page 49 - the Side Drives Air Cylinder
37 11 - SET UP AND ADJUSTMENTS (continued) 2012 March 800rf-NA 1 + + - - Figure 11-32 Before Before After After Figure 11-33 Figure 11-34 Figure 11-35 2 3 11.15 Adjustments of the Side Compression Rollers To increase or decrease the pressure of the side rollers on the box, do as follows: - loosen th...
Page 50 - 1 - SET UP AND ADJUSTMENTS; The photocell does not operate at the
38 11 - SET UP AND ADJUSTMENTS (continued) 2012 March 800rf-NA 11.17 Use and Adjustments of the Photocells Photocell 1 The photocell does not operate at the fi rst machine starting ; when it is obscured by the next box the motorized plane of the infeed conveyor stops. No adjustment is necessary. Pho...
Page 51 - Cause; Problem
39 2012 March 800rf-NA Cause The side belts are not correctly positioned. The box fl aps are not centered. Tape is not positioned in the center of the taping head. Tape path through the heads is not correct. Type unwind tension too loose. Knurled roller friction too loose. Taping head idler rollers ...
Page 52 - The box is too full load box side; Correction
40 Troubleshooting Guide 12-TROUBLE-SHOOTING (continued) Problem The box is not dragged under the head. Cause The box is too full load; box side fl aps are opened. Driving pulley rings on motorizing side units are worn out. Motorizing side units low pressure. The head is not correctly positioned; it...
Page 54 - Lubricate quarterly with grease/Metal/metal; Suggested Products for Lubrication
42 2012 March 800rf-NA 13-MAINTENANCE AND REPAIRS (continued) 1 1 13.8 Securities Check-up 1) Tape units blade guards;2) Lockable emergency stop push-buttons;3) Rigid protection plate mounted on the side drives;4) Safety guards; 13.9 Machine Lubrication Lubricate quarterly with grease/Metal/metal 1)...
Page 55 - Side Drive Belts Replacement
43 Maintenance (continued) • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads • To reduce the risk associated with impact hazards: − Always...
Page 56 - Turn electrical and air supply off and; Important
44 13-MAINTENANCE AND REPAIRS (continued) 2012 March 800rf-NA • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads WARNING Remove the locking...
Page 63 - 6-Electrical Technical Diagram; maintenance or servicing the machine or taping heads
51 800rf-NA 2012 March 16-Electrical Technical Diagram • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads WARNING
Page 64 - 6-TECHNICAL DIAGRAMS
52 16-TECHNICAL DIAGRAMS 16.1 Electric Diagram - Page 2A (see next Page 2B) 2012 March 800rf-NA 4 3B 4 4C
Page 66 - 6-Pneumatic Technical Diagram
54 2012 March 800rf-NA 16-Pneumatic Technical Diagram Stop Box Cylinder Close Cylinder 2 Close Cylinder 1 Gate Cylinder Gate Cylinder Motor Cylinder Centering Cylinder Column Cylinder Block Pressers
Page 71 - NA
59 Frame Assemblies See End of Manual for Infeed Conveyor Illustrations and Parts Lists. 800rf Random Case Sealer 2012 0DUFK 800rf- NA 15082 All Pneumatic Components and Plumbing Figure 15076 Figure 15079 Figure 15073 Figure 15078 Figure 15075 Figure 15072 Figure 15077 Figure 15071 Figure 15096 Figu...
Page 73 - Description
61 800rf Figure 15071 Ref. No. 3M Part No. Description 15071-1 78-8119-8507-2 Support Assy - Guide, R/H 15071-2 78-8119-8508-0 Support - Guide, L/H 15071-3 78-8137-3606-9 Height Positioner 15071-4 78-8060-7568-1 Bearing 618/9 / 9 -17-4 15071-5 78-8076-5081-3 Fork - Cylinder 15071-6 78-8060-7566-5 St...
Page 77 - Knurled
65 800rf Figure 15072 Ref. No. 3M Part No. Description 15072-1 78-8137-3607-7 Frame - Upper Head- R/H 15072-2 78-8137-3608-5 Frame - Upper Head- L/H 15072-3 78-8137-3609-3 Screw - M8 X 20 15072-4 78-8017-9318-9 Washer-Plain-Metric M8 15072-5 78-8017-9313-0 Nut Self Locking M8 Nick. Pl. 15072-6 78-81...
Page 79 - Cylinder
67 800rf Figure 15073 Ref. No. 3M Part No. Description 15073-1 78-8137-3613-5 Frame - Bottom Head- R/H 15073-2 78-8137-3614-3 Frame - Bottom Head- L/H 15073-3 78-8054-8862-0 Spacer - 12 X 12 X 1 - M40 15073-4 78-8010-7169-3 Washer - Flat M6 15073-5 26-1000-0010-3 Screw - Metric, M6 X 12, Hex Hd.. 15...
Page 81 - Slide Guide
69 800rf Figure 15074 Ref. No. 3M Part No. Description 15074-1 78-8137-3618-4 Crossbar- Drive Assy Guides 15074-2 78-8137-3619-2 Sprocket - 3/8" Assy 15074-3 78-8137-3620-0 Sprocket - 3/8" - 35 Teeth 15074-4 78-8023-2551-0 Bearing - 6005-2RS 15074-5 78-8137-3621-8 Stop Ring 15074-6 78-8052-6...
Page 83 - lide Guide
71 800rf Figure 15075 Ref. No. 3M Part No. Description 15075-1 78-8137-3634-1 Bottom Plate For Side Roller R/H 78-8137-3635-8 Bottom Plate For Side Roller L/H 15075-2 78-8137-3636-6 Top Plate For Side Roller 15075-3 78-8137-3637-4 Block For Union Plates 15075-4 26-1001-9843-6 Screw Flat Soc. Hd.M6 X...
Page 87 - Threaded Rod
75 Figure 15077 Ref. No. 3M Part No. Description 15077-1 78-8137-3661-4 Support - Side Flap Folder 15077-2 78-8137-3662-2 Arm - Rear Flap Folder 15077-3 78-8137-3663-0 Support NSK 15077-4 78-8137-3664-8 Spacer - Flap Folder 15077-5 78-8119-8809-2 Rear Flap Folder Assy 15077-6 78-8119-8811-8 Flap Fol...
Page 90 - 00rf Random Case Sealer; OPTIONAL; Optional
78 800rf Random Case Sealer 800rf 2012 0DUFK 800rf- NA 50 46 2 3 7 8 6 6 5 4 2 3 10 9 11 12 1 49 16 19 36 37 35 32 3334 17 19 47 48 41 43 42 44 45 39 40 38 21 25 24 23 22 26 2827 14 30 31 29 13 20 18 19 15 19 57 51 52 53 54 55 56 OPTIONAL Figure 15079 / 1 Optional 3 9 1 23 2 7 4 6 6 8 5 29 42 39 38 ...
Page 95 - ir
83 Figure 15082 / 1 Ref. No. 3M Part No. Description 15082-1 78-8137-3745-5 Pneumatic Unit 15082-2 78-8137-3746-3 Regulator - A ir Pressure 0-6 ATM 15082-3 78-8137-3747-1 Regulator - A ir Pressure 0-10 ATM 15082-4 78-8119-8618-7 Union - Multiple, 33041008 15082-5 78-8076-4664-7 Union - Female 15082-...
Page 105 - eveling
93 Figure 15295 Ref. No. 3M Part No. Description 15295-1 78-8137-3717-4 Jamb Assy 15295-2 78-8137-3718-2 Bracket - Guard 15295-3 78-8137-3719-0 Crossbar- Guard 15295-4 78-8137-3720-8 Support - Guard 15295-5 78-8137-3721-6 Closure Plate 15295-6 78-8017-9066-4 Screw - Metric, M5 X 12 15295-7 78-8010-7...
Page 107 - Ref No; Washer - Flat M6
95 2012 0DUFK 800rf 800rf- NA Figure 15296 / 1 Ref No 3M Part Number Description 15296-1 78-8137-3737-2 Box - Electric 15296-2 78-8137-3738-0 Panel - Electric Box 15296-3 78-8060-7814-9 Spacer, Electric Box 15296-4 78-8010-7418-4 Nut - Metric, Hex, Stl., M6 15296-5 26-1000-0010-3 Washer - Flat M6 15...
Page 111 - Frame Assemblies
99 2012 March 800rf- NA Infeed Conveyor- Frame Assemblies 800rf Figure 15085 Figure 15086 Figure 15084 Figure 15083 Figure 15084 Figure 15085 Figure 15087
Page 121 - Swinging Flange
109 Figure 15087 Ref. No. 3M Part No. Description 15087-1 78-8137-3767-9 Cylinder DNC-40-170-PPV-A 15087-2 26-1017-3315-7 Swinging Flange 15087-3 78-8137-3768-7 Compact Cylinder ADNP-50-15 15087-4 78-8137-3769-5 Swinging Flange SNCB-50 15087-5 78-8091-0315-9 Elbow – 3199.08.13 15087-6 78-8057-6170-3...
Page 123 - Instructions and Parts List; Important Safety; M Industrial Adhesives and Tapes
Accuglide 3Upper and LowerHigh SpeedTaping Heads2 Inch Type 10800 AccuGlide ™ is a Trademark of 3M, St. Paul, MN 55144-1000Printed in U.S.A. © 3M 2012 44-0009-2070-0 (E010712-NA) Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial ...
Page 125 - and Scotch
i 4000563 IN TERTEK 3M-Matic ™ , AccuGlide ™ and Scotch ™ are Trademarks of 3M St. Paul, MN 55144-1000Printed in U.S.A. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06St. Paul, MN 55144-1000 To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has bee...
Page 127 - ii
Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call...
Page 130 - TO; M sells its
8 AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment Warranty and Limited Remedy: Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO , ANY IMPLIED...
Page 131 - Intended Use; lm box sealing tape to; AccuGlideTM
1 AccuGlide 3 - 2" - NA 2012 January Intended Use The intended use of the AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch is to apply a "C" clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads...
Page 136 - Taping Head Dimensions:
6 AccuGlide 3 - 2" - NA 2012 January Specif i cations 1. Tape: For use with Scotch ® pressure-sensitive fi lm box sealing tapes. 2. Tape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Acc...
Page 138 - Note
8 Installation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. 2. If a pusher or cleated conveyor is being used, steps should be taken in ...
Page 141 - Operation; To reduce the risk associated with
11 Operation (continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller. Excess tape can be cut with a scissors at applying roller. Figure 3-4 Place tape roll on tape dr...
Page 142 - Note –
12 3. Bottom the blade slots against the screws. (This will position the blade at the correct angle.) Tighten the blade screws to secure the blade. Blade Guard The blade guard covers the blade whenever a box is not being taped. Periodically check to be sure the blade guard is functioning properly an...
Page 152 - AccuGlide
AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2" 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 22 Figure 10925 – Upper Head
