Page 2 - Replacement Parts and Service Information; M Packaging Systems Division; Replacement Parts and Additional Manuals; M/Tape Dispenser Parts; Technical Assistance:
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01St. Paul, MN 55144-1000 To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If techni...
Page 3 - Replacement Parts And Service Information; SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If any problems occur when operating this equipment, and youdesire a service call, or phone ...
Page 4 - (Table of Content continued on next page); This instruction manual is divided into two sections as follows:; Includes specific information regarding the AccuGlideTM
Instruction Manual 800af Adjustable Case SealerType 39600 Table of Content Page Intended Use ................................................................................................................... .................. 1 Equipment Warranty and Limited Remedy ...................................
Page 5 - Section; II; i i
Table of Content (Continued) Page Special Set-Up Procedure ................................................................................................................ 33 - 36 Changing Drive Belt Height ................................................................................. 33 Changing...
Page 6 - Intended Use
1 3M-Matic™ 800af Adjustable Case Sealer, Type 39600 Intended Use The intended use of the 3M-Matic™ 800af Adjustable Case Sealer with AccuGlide™ II Taping Heads is toautomatically seal the top and bottom center seams of regular slotted containers without the need for anoperator. It will accept fille...
Page 7 - Contents – 800af Adjustable Case Sealer; Instruction and Parts Manual; M sells its 3M-Matic
2 Contents – 800af Adjustable Case Sealer (1) 800af Adjustable Case Sealer, Type 39600 (1) Tool/Spare Parts Kit, P/N 78-8060-8476-6 (1) Instruction and Parts Manual Scotch TM , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment Warranty and Limited Remedy: ...
Page 8 - Important Safeguards; Figure 1-2 – Electrical Warning Label
3 Important Safeguards Figure 1-2 – Electrical Warning Label Figure 1-3 – Box Drive Belt Warning Label This safety alert symbol identifiesimportant messages in this manual. READ AND UNDERSTAND THEM BEFOREINSTALLING OR OPERATING THISEQUIPMENT. Important – In the event the following safetylabels are d...
Page 9 - Figure 1-4 – Moving Flap Kicker
4 Important Safeguards (Continued) The "Warning – Moving Flap Kicker" labels,shown in Figure 1-4, are attached to the machineguards on the infeed end, close to the top. Theselabels remind the operator and service personnel tokeep away from flap kicker when machine is running. Two emergency s...
Page 10 - Figure 1-11 – Operating Notice Label
5 Important Safeguards (Continued) The "On/Off" label, shown in Figure 1-10, isattached to the frame above the On/Off valve andreminds operators of the location of this valve andits function. Two "Operating Notice" labels, shown inFigure 1-11, are located on the top, infeed end ofbot...
Page 11 - Figure 1-15 – Tape Threading Label
6 Important Safeguards (Continued) Figure 1-14 – Up/Down/Lock and In/Out Labels The "Lifting Notice" label, shown in Figure 1-12, isattached to the left side of the machine frame closeto the air pressure regulator. This label remindsservice personnel of the center-of-gravity and weightof the...
Page 12 - Specifications; A pressure regulator/filter is included.
7 Specifications (continued) 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 Amp (440 watts) Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM 75 liter/minute @ 21 ° C., 1.01 bar maximum at maximum cycle rate. A pressure regulator/filter is included. The machine is equipped with two 1/6...
Page 13 - Tape Application Leg Length – Standard:; Use in dry, relatively clean environments at 5; brand pressure-sensitive film box sealing tapes.
8 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD Specifications (Continued) (continued) 5. Tape Width: 36 mm [1-1/2 inch] minimum to 48 mm [2 inch] maximum 6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core.(Accommodates all system roll lengths of Scotch TM brand film...
Page 14 - Box Weight and Size Capacities:; Two of the requirements of the standard are the following:
9 (continued) DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA: BOX LENGTH IN DIRECTION OF SEAL MUST BE GREATER THAN .6 BOX HEIGHT If any of the above criteria are not met boxes should be test run to assure proper machine performance. Specifications (Continued) 9. Box Weight and Size Capacit...
Page 15 - Minimum; Maximum; mm
10 10. Machine Dimensions: W L1 L2 H B F Minimum mm 985 1920 2375 1575 610 825 [inches] [38-3/4] [75-5/8] [93-7/16] [62] [24] [32-1/2] Maximum mm 985 1920 2375 2185 890 825 [inches] [38-3/4] [75-5/8] [93-7/16] [86] [35] [32-1/2] Weight – 410 kg [900 lbs.] crated (approximate) 370 kg [820 lbs.] uncra...
Page 16 - Installation and Set-Up; Receiving And Handling; Remove and discard cable ties on upper head assembly.
11 Installation and Set-Up Machine Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred duringtransit. If damage is evident, file a damage claim immediately with the transportation company and alsonotify your 3M Representative...
Page 17 - Figure 2-2 – Lower Tape Drum Bracket Position
12 Installation and Set-Up (Continued) Figure 2-1 – Installation and Set-Up Figure 2-2 – Lower Tape Drum Bracket Position
Page 18 - Tape width – the taping heads have been pre-; Figure 2-4 – Conveyor Bed Height Adjustment
13 Installation and Set-Up (Continued) 8. Install case sealer in production line. When installing the case sealer, be sure to observe the followingguidelines.a. Case sealer must be installed level – it is not designed to convey boxes uphill. b. Infeed conveyor must convey boxes to case sealer at a s...
Page 19 - WARNING – USE CARE WHEN WORKING WITH COMPRESSED AIR.; Electrical connection and controls – the
14 Installation and Set-Up (Continued) 11. Box size capacity (height) – at its factory setting, the case sealer handles box sizes up to 620 mm [24-1/2 inches] maximum height. If larger capacity is needed, the machine can be adjusted to accommodateup to 725 mm [28-1/2 inches] high boxes. Refer to ...
Page 20 - Operation; Figure 3-1 – Case Sealer Components
15 Operation IMPORTANT - Before operating the case sealer, read all the "Important Safeguards", pages 3 - 6 and"Warnings" on page 18 as well as all of the "Operation" instructions. Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of th...
Page 21 - Figure 3-2 – Controls, Valves and Switches
16 Operation (Continued) Figure 3-2 – Controls, Valves and Switches 1 Electrical "On/Off" SwitchThe box drive belts are turned on and off (offbutton is red) with the electrical switch on theside of the machine guard at the infeed end. Note – The air valve has provisions forlockout/tagout acc...
Page 23 - WARNINGS; Do not leave machine running unattended.; See Section
18 WARNINGS Operation (Continued) 1. Turn electrical and air supply off and disconnect before servicing taping heads or performingany adjustments or maintenance on the machine. Turn electrical and air supplies off whenmachine is not in use. 2. Do not leave machine running unattended. 3. Before turni...
Page 24 - Figure 3-5 – Tape Threading With Alternate Outboard Tape Drum; Move the compression rolls as wide as possible.
19 Operation (Continued) Figure 3-5 – Tape Threading With Alternate Outboard Tape Drum Figure 3-6 – Box Size Set-Up Box Size Set-Up Figure 3-6 Open the side drive belts and raise the upper headassembly to accommodate the desired box widthand height. Move the compression rolls as wide as possible.
Page 26 - the machine before operating
21 Operation (Continued) Figure 3-9 – Box Size Set-Up Figure 3-10 – Box Size Set-Up Figure 3-9 WARNING – Be sure all packagingmaterials and tools are removed from the machine before operating Turn air On/Off valve to the "On" (SUP) position. Press electrical "On" button to start driv...
Page 27 - feeding boxes to the machine.; when entering
22 Operation (Continued) Figure 3-12 – Box Size Set-Up Figure 3-11 – Box Size Set-Up Figure 3-11 Run several test boxes through the machine, andobserve the flap kicking action. Adjust the kickercam so the kicker "kicks" earlier or later as required(refer to figure 3-8). In general, it is bet...
Page 28 - may feel hot to the touch.; Box Sealing; Connect electrical and air supplies.
23 Operation (Continued) Notes:1. Box drive motors are designed to run at a moderate temperature of 40 ° C [104 ° F]. In some cases they may feel hot to the touch. 2. Adjustment of the machine or taping heads are described in the "Adjustment" section of this manual. CAUTION – If drive belts ...
Page 29 - Box Jams; Crank upper head up and/or drive belts out until box is free.; Connect air and electrical supplies.
24 Operation (Continued) Box Jams If a box is improperly fabricated or filled, if the machine is mis-adjusted for the box being run, or if boxes enterthe machine incorrectly, a box jam may occur. To clear a box jam, follow these steps: 1. Determine cause of box jam so corrective action can be taken ...
Page 30 - Maintenance; Cleaning; TAPING HEAD LUBRICATION – See Section
25 Maintenance The case sealer been designed for long, troublefree service. The machine will perform best when itreceives routine maintenance and cleaning.Machine components that fail or wear excessivelyshould be promptly repaired or replaced to preventdamage to other portions of the machine or to t...
Page 31 - Drive Belt Replacement/Tension Adjustment; Raise upper taping head to its fully raised position.; Figure 4-2 – Drive Belt Replacement
26 Maintenance (Continued) WARNING – Turn air and electrical supplies off and disconnect before beginning maintenance.Failure to comply with this warning could result in severe personal injury or equipment damage. Drive Belt Replacement/Tension Adjustment Note – 3M recommends the replacement of driv...
Page 32 - Figure 4-3 – Drive Belt Replacement/Tension Adjustment
27 Maintenance (Continued) 9. Important – Before installing new drive belt, check belt inside surface for drive direction arrows and installbelt accordingly. If no arrows are shown, belt may be installed either way. Install new belt around drive rollers and insert splicing pin. Pin must not extend b...
Page 33 - Circuit Breaker; Determine cause of overload and correct.; Knife Replacement, Taping Head
28 Maintenance (Continued) WARNING – Turn air and electrical supplies off and disconnect before beginningmaintenance. Failure to comply with this warning could result in severe personal injury or equipment damage. WARNING – The following proceduremust be performed by trained service personnel becaus...
Page 34 - Figure 5-1 – Gate Cams; Adjustments; Drive Belt Tension
29 Figure 5-1 – Gate Cams Adjustments WARNING – Turn air and electricalsupplies off and disconnect before beginning adjustments. Failure to complywith this warning could result in severepersonal injury or equipment damage. Gate OperationFigure 5-1 A – Permanent gate camB – Removable gate camC – Kick...
Page 35 - Figure 5-2 – Upper Taping Head Leveling; Upper Taping Head Leveling; Loosen the five bolts on each side of crossbar shown in Figure 5-2A.
30 Figure 5-2 – Upper Taping Head Leveling Adjustments (Continued) Upper Taping Head Leveling If the upper taping head is not horizontal, it can be leveled by adjusting the self-locking nut. 1. Loosen the five bolts on each side of crossbar shown in Figure 5-2A. 2. Remove access cover as shown in Fi...
Page 36 - Figure 5-3 – Gate Pressure Regulator
31 Adjustments (Continued) Gate Pressure RegulatorFigure 5-3 The gate air pressure is controlled by a regulatormounted under the machine frame. This providesadjustment of the gate lifting force. When lightweight boxes are being run the gate pressure canbe reduced to minimize lifting of the box. Gate...
Page 37 - THIS PAGE IS BLANK
Page 38 - Special Set-Up Procedure; Changing Drive Belt Height; DISASSEMBLY – Figure 6-1; Figure 6-1 – Drive Belt Height, Disassembly
33 Special Set-Up Procedure Changing Drive Belt Height The drive belt assemblies can be raised 50 mm[2 inches] to provide better conveying of tall boxes.This change increase the minimum box heightthat can be taped to 190 mm [7-1/4 inches]. DISASSEMBLY – Figure 6-1 1. Using the height adjustment cran...
Page 39 - CASE SEALER FRAME; TAPING HEADS; Refer to Section; Figure 6-3 – Removing Taping Heads from Case Sealer
34 Special Set-Up Procedure (Continued) Changing the Tape Leg Length(from 70 to 50 mm [2-3/4 to 2 inches]) The following changes to the case sealer frame and upper/lower taping heads will allow the taping of boxes95 mm [3-3/4 inch] minimum height with box widths greater than 195 mm [7-3/4 inch]. CAS...
Page 40 - To move the outer columns up one set of mounting holes:
35 Special Set-Up Procedure (Continued) WARNING – It is recommended that no less than two people assist on this set-up or severeinjury or equipment damage could result. Outer Column Re-Positioning (Refer to Figure 6-4) Moving the outer columns up one set of mounting holes increases the maximum box s...
Page 42 - Troubleshooting; Problem
37 Troubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting", pages 15 and 16 for taping head problems. Note – Adjustment of the machine or taping heads are described in "Adjustments", Section I and I...
Page 43 - Troubleshooting Guide; Flap kicker kicks at wrong time; Cause; Kicker cam improperly set; Correction; Readjust flow controls
38 Troubleshooting (Continued) Troubleshooting Guide Problem Flap kicker kicks at wrong time Gate does not raise to stop nextbox Gate retracts too soon/kicker doesnot kick Two boxes are taped together Cause Kicker cam improperly set Air cylinder flow controls out ofadjustment Too much air pressure o...
Page 44 - Pneumatic Diagram; Figure 7-1 – Pneumatic Diagram
39 Pneumatic Diagram Figure 7-1 – Pneumatic Diagram WARNING – Turn off electrical power and air supply and disconnect power cord fromelectrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages. Severe injury or equipment damage coul...
Page 45 - Electrical Diagram; Figure 7-2 – Electrical Diagram
40 Electrical Diagram WARNING – Turn off electrical power and air supply and disconnect power cord fromelectrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages. Severe injury or equipment damage could result. Figure 7-2 – Electri...
Page 48 - Spare and Miscellaneous Parts
43 Spare and Miscellaneous Parts Spare Parts The following parts are normal wear items and should be ordered and kept on hand as used. Qty. Ref. No. Part Number Description 2 4186-49 (Sec. I ) 78-8076-4865-0 Belt – Drive W/Pin Qty. Ref. No. Part Number Description 1 2950-10 (Sec. II ) 78-8070-1274-1...
Page 49 - Part Number
44 Options/Accessories Part Number Option/Accessory 78-8069-3983-7 Caster Kit Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8114-0828-1 AccuGlide II STD 2 Inch Upper Taping Head, Type 39600 78-8114-0829-9 AccuGlide II STD 2 Inch Lower Taping Head, Type 39600 78-8079-5560-0 Tape Application Sensor...
Page 50 - Replacement Parts – Illustrations and Parts Lists; 00af Adjustable Case Sealer, Type 39600 (2 Inch Width Taping Heads)
45 Replacement Parts – Illustrations and Parts Lists 800af Adjustable Case Sealer, Type 39600 (2 Inch Width Taping Heads) Frame Assemblies 1. Refer to Frame Assemblies Figure to find all the parts illustrations identified by figure numbers. 2. Refer to the Figure or Figures to determine the individu...
Page 53 - 00af Adjustable Case Sealer
Page 54 - Description
49 Figure 3019 Ref. No. 3M Part No. Description 3019-1 78-8076-4810-6 Column – Outer 3019-2 78-8060-8490-7 Plate – Column Mounting 3019-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 3019-4 78-8017-9318-9 Washer – Plain 8 mm 3019-5 78-8060-8493-1 Plate – Nut Stop 3019-6 78-8060-8087-1 Screw – M5 x 10 3019...
Page 68 - AccuGlide; Spacer; Note – See Section II of this manual for taping head parts.
63 Figure 3183 Ref. No. 3M Part No. Description 3183-1 78-8114-0828-1 AccuGlide II , Upper, 2 Inch – Type 39600 3183-3 78-8076-4991-4 Spacer Note – See Section II of this manual for taping head parts.
Page 94 - Safety and Information Labels
89 Safety and Information Labels A label kit, part number 78-8113-6881-6, is available as a stock item. It contains all the safety and informationlabels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 1 78-8070-1621-3 Label ...
