Page 2 - Adjustable case sealer.; M Industrial Adhesives and Tapes
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjust-ments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic TM 800ab-NA Adjustable case sealer. 3M Industrial Adhesives and Tapes...
Page 4 - THIS PAGE IS BLANK
Page 5 - ii
3M-Matic ™ , AccuGlide ™ and Scotch ™ are Trademarks of 3M, St. Paul, MN 55144-1000Printed in U.S.A. © 3M 2010 44-0009-1852-2 (F031008-NA) 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06St. Paul, MN 55144-1000 ii Replacement Parts And Service Information To Our Customers: This is the...
Page 7 - Signal Words Explanation; Technical Specif cations; Tape Application Leg Length - Optional
TABLE OF CONTENTS - MANUAL 1: 800ab Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch) 800ab Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ........................................................................ ...
Page 9 - Running Mode De
TABLE OF CONTENTS (continued) i 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ........................................................................... 15 5.2 Overseas Shipment Packaging (Optional) .........................................................................
Page 11 - Spare Parts / Ordering / Options and Accessories; Drawings and Parts Lists
11 12. Operation 12.1 Operator’s Correct Working Position .............................................................................. 24 12.2 Starting the Machine ....................................................................................................... 24 12.3 Starting Production .....
Page 12 - fl
ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing Ex. - for example Fig. - exploded view fi gure no. (spare parts) Figure -...
Page 13 - Manufacturing Specif cations / Description / Intended Use; 00ab Adjustable Case Sealer; Scotch; Note –
1-INTRODUCTION 1 1.1 Manufacturing Specif cations / Description / Intended Use The 3M-Matic TM 800ab Adjustable Case Sealer with AccuGlide TM 3 Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive fi lm box sealing tape to the bottom center seam of regular slotted containers. ...
Page 14 - How to Read and Use the Instruction Manual
2 1-INTRODUCTION (continued) 2010 December 800ab-NA 1.2.2 Manual Maintenance Keep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after ...
Page 16 - -GENERAL INFORMATION; M sells its; Limitation of Liability:; cers of 3M and seller.; Contents—800ab Adjustable Case Sealer
4 2-GENERAL INFORMATION (continued) 2.3 Warranty Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE...
Page 17 - Also disconnect air if the machine has
5 3-SAFETY 2010 December 800ab-NA 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular atten-tion to sections marked by the symbol: The machine is provided with a LATCHING EMER-GENCY STOP BUTTON (Figure 3-1) ; when this butto...
Page 19 - WARNING; CAUTION; To reduce the risk associated with; WARNING; To reduce the risk associated with; WARNING
7 3-SAFETY (continued) 2010 December 800ab-NA • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. WARNING IMPORTANT! Tape cutting blade. Never remove the safety device which covers...
Page 22 - Figure 3-8—800ab Case Sealer Components
10 3-SAFETY (continued) 2010 December Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Figure 3-8—800ab Case Sealer Components (Left Front View) 800ab-NA 3.12 Component Locations Electrical ...
Page 24 - lm box sealing tapes.; Operating Conditions; Use in dry, relatively clean environments at 4.4; To reduce the risk associated with f re; Do not operate this equipment in poten-
12 2010 December 800ab-NA 4-SPECIFICATIONS 1. Power Requirements Electrical: 120 Volt,60Hz, 3.25 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating R...
Page 31 - Important –
19 7-INSTALLATION (continued) 2010 December 800ab-NA 7.7 Completion of Taping Heads See Manual 2 for Complete Instructions:1. Place the Upper Taping Head in a convenient working position .2. Use Figure 7-6 and tape threading label. Position the tape supply roll so the adhesive side of tape is facing...
Page 37 - Problem
25 12-OPERATION (continued) 12.9 Troubleshooting Guide Correction Check machine speci fi cations. Boxes are narrower than recommended, causing slippage and premature belt wear. Replace drive belts Adjust the box height adjustment with the crank Readjust compression rollers Replace spring holder Redu...
Page 40 - Drive Belt Replacement; Allow only properly trained and quali; 3-MAINTENANCE AND REPAIRS
13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Figure 13-4 – Box Drive Belt (Left Side View – Infeed End) 1. Crank the upper taping head to its fully raised position. 2. Remove and retain the three (3) screws (A), thre...
Page 41 - Figure 13-5 – Box Drive Assembly, Infeed End; to reassemble the drive belt assembly.; servicing the machine or taping heads
Figure 13-5 – Box Drive Assembly, Infeed End 6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt.7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies. Turn the screws clockwise to increase...
Page 43 - Taping Head Adjustments
13.11.1 Taping Heads 13-MAINTENANCE AND REPAIRS (continued) 31 TAPE WEB ALIGNMENT – Manual 2 TAPE DRUM FRICTION BRAKE – Manual 2 APPLYING MECHANISM SPRING – Manual 2 ONE-WAY TENSION ROLLER – Manual 2 TAPE LEG LENGTH Leading Tape Leg Length Adjustment – Manual 2 Changing Tape Leg Length from 70 to 48...
Page 58 - Front
46 2010 December 800ab-NA 800ab Figure 6163 / 1 Front
Page 59 - Description
47 2010 December 800ab-NA 800ab Ref. No. 3M Part No. Description 6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H 6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H 6163-3 78-8076-5401-3 Block – Upper 6163-4 78-8076-5402-1 Block – Lower 6163-5 78-8076-5403-9 Nut – Block, R/H 6163-6 78-8076-5404-7 Nut ...
Page 60 - Rear
48 2010 December 800ab-NA 800ab Figure 6166 Figure 6163 / 2 Rear
Page 64 - OPTIONAL
52 2010 December 800ab-NA 800ab 10 13 13 17 19 18 23 7 6 4 9 8 5 3 20 21 19 18 20 21 29 25 26 28 27 51 52 50 2 22 24 49 16 OPTIONAL Figure 6174/2
Page 75 - AccuGlide 3; Instructions and; Important Safety
TM AccuGlide ™ is a Trademark of 3M, St. Paul, MN 55144-1000Printed in U.S.A. © 3M 2009 44-0009-2070-0 (A 120709-NA ) AccuGlide 3 Upper and LowerTaping Heads - 2 Inch Type 10800 Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial n...
Page 77 - parts ordering information.; Identif cation Plate
3M-Matic ™ , AccuGlide ™ and Scotch ™ are Trademarks of 3M St. Paul, MN 55144-1000Printed in U.S.A. © 3M 2009 44-0009-1851-4 (H031008) 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06St. Paul, MN 55144-1000 To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you orde...
Page 79 - Replacement Parts And Service Information; equipment you ordered. It has been set up
Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call...
Page 82 - OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:; AccuGlideTM 3 Upper and Lower Taping Heads - 2 Inch, Type 10800; with the
8 AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS...
Page 83 - Intended Use; lm box sealing tape to; AccuGlideTM
1 Intended Use The intended use of the AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch is to apply a "C" clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M...
Page 88 - Taping Head Dimensions:
6 Specif cations 1. Tape: For use with Scotch ® pressure-sensitive fi lm box sealing tapes. 2. Tape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scot...
Page 90 - Note
8 Installation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 30.5 m/min [100 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. 2. If a pusher or cleated conveyor is being used, steps should be taken ...
Page 93 - Operation; To reduce the risk associated with sharp; Keep hands and
11 Operation (Continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller. Excess tape can be cut with a scissors at applying roller. Figure 3-4 Place tape roll on tape dr...
Page 100 - Correction
18 Problem Tape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller Tape not centered on box seam Cause There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Rollers in the tap...
Page 106 - Figure 10922 – Upper and Lower Heads
2 1 5 4 6 15 14 12 13 12 11 10 4 7 3 15 8 16 9 9 8 16 24 AccuGlide 3 Taping Head - 2" 2009 February Figure 10922 – Upper and Lower Heads
Page 110 - – Upper and Lower Heads; AccuGlide 3 Taping Head -
1 5 4 9 9 4 5 3 8 7 7 28 Figure 109 23 – Upper and Lower Heads AccuGlide 3 Taping Head - 2 " 2009 August 6 6
Page 112 - Figure 10921 – Upper and Lower Heads
30 Figure 10921 – Upper and Lower Heads AccuGlide 3 Taping Head - 2" 2009 August 1
Page 114 - Figure 10401 – Upper and Lower Heads
32 Figure 10401 – Upper and Lower Heads AccuGlide 3 Taping Head - 2" 2009 February 4 14 11 15 10 9 8 4 2 7 16 5 6 7 7 14 3 1 13 13 12 13 13