3M 800a3 - Manual

TABLE OF CONTENTS (continued) i 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ........................................................................... 15 5.2 Overseas Shipment Packaging (Optional) .........................................................................

11 12. Operation 12.1 Operator’s Correct Working Position .............................................................................. 24 12.2 Starting the Machine ....................................................................................................... 24 12.3 Starting Production .....

ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing Ex. - for example Fig. - exploded view fi gure no. (spare parts) Figure -...

1-INTRODUCTION 1 1.1 Manufacturing Specif i cations / Description / Intended Use The 3M-Matic TM 800a3 Adjustable Case Sealer with AccuGlide TM 3 Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted co...

5 3-SAFETY 2011 September 800a3-NA 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular atten-tion to sections marked by the symbol: The machine is provided with a LATCHING EMER-GENCY STOP BUTTON (Figure 3-1) ; when this butt...

7 2011 September WARNING Sharp Blade Figure 3-7 Figure 3-5 Figure 3-6 3-SAFETY (continued) • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. WARNING Important! Tape cutting blade...

12 2011 September 800a3-NA 4-SPECIFICATIONS 1. Power Requirements Electrical: 115 Volt, 60Hz, 3.8 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating ...

18 7-INSTALLATION (continued) 2011 September 800a3-NA 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5). Cut the pl...

19 7-INSTALLATION (continued) 2011 September 800a3-NA 7.7 Completion of Taping Heads See Manual 2 for Complete Instructions:1. Place the Upper Taping Head in a convenient working position .2. Use Figure 7-8 and tape threading label. Position the tape supply roll so the adhesive side of tape is facin...

20 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further push- ing causes the two bottom side belts to drive the box through the taping heads which automatically ...

25 12-OPERATION (continued) 12.9 Troubleshooting Guide Correction Check machine speci fi cations. Boxes are narrower than recommended, causing slippage and premature belt wear. Replace drive belts Adjust the box height adjustment with the crank Readjust compression rollers Replace spring holder Redu...

27 13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Figure 13-4 – Box Drive Belt (Left Side View – Infeed End) 1. Crank the upper taping head to its fully raised position. 2. Remove and retain the three (3) screws (A), t...

28 Figure 13-5 – Box Drive Assembly, Infeed End 6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt. 7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies. Turn the screws clockwise to incr...

29 13.10 Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed en...

30 Figure 13-8 – Removing Taping Heads From Case Sealer 13.11.2 Taping Heads 1. Loosen, but do not remove, the two (2) retaining screws that secure the upper taping head shown in Figure 13-8B. (Refer to Figure 13-8B and Figure 13-8C) 13-MAINTENANCE AND REPAIRS (continued) TAPE WEB ALIGNMENT – Manual...

33 13.11.4 Special Set-Up Procedure (continued) Figure 13-11 – Upper Frame Removal 13-MAINTENANCE AND REPAIRS (continued) Lead Screw Outer Column Special Nut Plastic Nut Upper Assembly Plastic Column Cap Upper Assembly Plastic Column Cap Plastic Nut Outer Column Lead Screw Special Nut A C B 2011 Sep...

45 20 6HSWHPEHU 800a3-NA Frame Assemblies 800a3 Adjustable Case Sealer Figure 10514 Figure 5350 Figure 15231 Figure 5817 Figure 6166 Figure 6170 Figure 6171 Figure 3269 Figure 6172

47 20 6HSWHPEHU 800a3-NA 800a3 Figure 2807 Ref. No. 3M Part No. Description Figure 10514 10514-1 78-8070-1564-5 Tape Roll Bracket Assembly 10514-2 78-8070-1565-2 Tape Drum Bracket Assembly 10514-3 78-8070-1566-0 Bracket – Tape Drum 10514-4 78-8070-1395-4 Bracket – Bushing Assembly 10514-5 78-8070-15...

57 Figure 15230 (page 2 of 2) Ref. No. 3M Part No. Description 6164-35 78-8076-5443-5 Pulley Assembly – Idler 6164-36 78-8055-0660-3 Roller – Idler 6164-37 78-8076-5444-3 Shaft – Idler Pulley 6164-38 12-7997-0272-0 E-Ring – M-25 6164-39 78-8076-5445-0 Tensioning – Belt 6164-40 78-8076-5446-8 Washer ...

62 22 16 24 2 49 20 18 20 18 13 23 19 21 21 19 17 6 3 7 4 5 50 26 27 9 8 28 29 25 52 51 10 13 800a3 Figure 6170 / 2 20 6HSWHPEHU 800a3-NA OPTIONAL

64 38 39 FRONT 1 2 2 1 8 3 7 6 5 7 10 9 4 13 12 11 8 3 7 7 10 9 13 12 11 4 24 23 54 18 54 53 22 21 20 19 9 26 52 18 21 20 19 15 27 28 29 37 9 36 28 33 28 14 27 28 29 24 53 9 26 10 34 32 25 31 30 35 9 Figure 6171 / 1 800a3 20 6HSWHPEHU 800a3-NA Front

66 Figure 6166 9 51 46 47 48 5 REAR 1 1 2 40 1 54 54 18 53 24 23 26 19 20 21 22 9 26 34 25 20 19 17 16 52 18 21 29 28 27 53 24 6 32 31 30 49 50 35 28 33 27 28 28 29 11 42 44 45 8 3 7 9 10 43 41 7 4 13 12 11 8 3 7 10 7 4 40 9 13 12 800a3 Rear Figure 6171 / 2 20 6HSWHPEHU 800a3-NA

1 AccuGlide ™ is a Trademark of 3M, St. Paul, MN 55144-1000Litho in U.S.A © 3M 2012 44-0009-2071-8 (E010712-NA) AccuGlide 3 Upper and Lower Taping Heads 3 Inch Type 10800 Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. Important Safety Inf...

Minimum billing on parts orders will be $25.00. Replacement part prices available on request. $10.00 restocking charge per invoice on returned parts Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information. United States - 3M Tape Dispenser Parts 241 Venture Drive 1-80...

8 ii AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000 AccuGlide ™ 3 Upper and Lower Taping Heads - 3 Inch - consists of: Qty. Part Name 1 Taping Head Assembly 1 Tape Drum and Bracket Assembly 1 Hardware and Spare Parts Kit 1 Threading Tool Taping Head Cont...

5 Important Safeguards (continued) Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . See "Replacement Parts Illustrations and Parts Lists" for label part numbers. AccuGlide 3 - 3" - NA 2012 January 78-8070-133...

7 AccuGlide 3 - 3" - NA 7 Specif i cations (continued) 396 mm[15-19/32 in.] 278 mm[10-15/16 in.] 13 mm [1/2 in.] 58 mm [2 9/32 in.] 405 mm 405 mm 445 mm [17-1/2 in.] 18 mm [11/16 in.] 18 mm [11/16 in.] 130mm (5 1/8) 201 2 January

11 Operation (continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller. Excess tape can be cut with a scissors at applying roller. Figure 3-4 Place tape roll on tape dr...

18 Problem Tape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller Tape not centered on box seam Cause There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Rollers in the tap...