3M 7623-T-110 - Manual

78-8113-5099-6 Rev E 5 3.5 Wrap two highly stretched half-lapped layers of electrical grade vinyl tape around Scotch ® Mastic Strip 2230, constant force spring and exposed tape shield (Figure 5). NOTE: Take care not to cover exposed semi-con insulation shield. A minimum of 1 " (25 mm) must be ex...

6 78-8113-5099-6 Rev E 6.0 Install Termination 6.1 Slide the termination body onto the cable and remove core. Make sure the termination body (not the core) is butted up to the edge of the vinyl tape marker previously applied (Figure 7). Pull the core while unwinding, counter- clockwise, starting wit...

78-8113-5099-6 Rev E 7 Instructions for Wire Shielded Cable 7.0 Prepare Cable 7.1 Check to be sure cable size fits within kit range as shown in Table 1.7.2 Prepare cable using dimensions shown in Figure 8 and Figure 9. BE SURE TO ALLOW FOR DEPTH OF TERMINAL LUG. NOTE: Provide additional exposed cond...

8 78-8113-5099-6 Rev E 8.0 Install Ground Braid 8.1 Select a Scotch ® Mastic Strip 2230 from kit and remove white release liners. Using light tension apply a SINGLE WRAP of mastic around the cable jacket 1/4" (6 mm) from cut edge (Figure 10). Cut off excess. Semi-Con Cable Jacket 1/4" (6 mm)...

10 78-8113-5099-6 Rev E 9.0 Install Lug or Connector Important Packaging Notice In order to make sure that you receive an undamaged termination, this 3M™ Cold Shrink QT-III Termination is packed with a RED SHIPPING CORE inside of the white core. Please remove the red shipping core BEFORE you install...

78-8113-5099-6 Rev E 11 11.2 Connect ground braid to system ground according to standard practice. Semi-Con Insulation Shield Ridge at End of Cable Insulation Shield (Semi-Con) Ridge at End of High-K Tube Correct Installation of Termination on Wire Shielded Cable Cable Insulation Conductor Vinyl Tap...

78-8113-5099-6 Rev E 13 13.0 Install Ground Braid 13.1 Select a Scotch ® Mastic Strip 2230 from kit and remove white release liners. Using light tension apply a SINGLE WRAP of mastic around the cable semi-conductive jacket 1/4" (6 mm) from shield wires (Figure 19). Cut off excess. Semi-Con Shiel...

14 78-8113-5099-6 Rev E Shield Wires Constant Force Spring Ground Braid Solder Block Ground Braid Leg Trim Cable Wire Shield 1st Scotch ® Mastic Strip 2230 2nd Scotch ® Mastic Strip 2230 Figure 21 13.5 Wrap two highly stretched half-lapped layers of electrical grade vinyl tape around mastic seal, co...

78-8113-5099-6 Rev E 15 NOTE: Refer to pages 17-19 for 3M ™ connector and lug crimping information. NOTE: For Aluminum Conductors - Thoroughly wire brush conductor strands to remove aluminum oxide layer. Insert conductor into lug or connector and then remove conductor. This will transfer some of the...

78-8113-5099-6 Rev E 17 Tooling Index Lug and Crimping Information for 3M ™ Scotchlok ™ Copper Lugs 30014 thru 30045One hole 31036 thru 31068One hole-long barrel Cable Size AWG/ kcmil Stud Size (in.) 3M ™ Scotchlok ™ Copper Lug Number Crimping Tool-Die Sets (Minimum Number Of Crimps) Burndy Corporat...

3M, Scotch and Scotchlok are trademarks of 3M Company.UniShield is a trademark of General Cable Technologies Corporation. Important Notice All statements, technical information, and recommendations related to 3M's products are based on information believed to be reliable, but the accuracy or complet...