Page 2 - Replacement Parts and Service Information; M Packaging Systems Division; Replacement Parts and Additional Manuals; M/Tape Dispenser Parts; Technical Assistance:
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01St. Paul, MN 55144-1000 To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If techni...
Page 3 - Replacement Parts And Service Information; SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If any problems occur when operating this equipment, and youdesire a service call, or phone ...
Page 4 - Instruction Manual; This instruction manual is divided into two sections as follows:; Includes specific information regarding the AccuGlideTM; II; STD 3 Inch Taping Heads.; Table of Contents; Page
Instruction Manual 800a3, Type 39600Adjustable Case Sealer This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 3 ...
Page 5 - Section; – AccuGlideTM; STD 3 Inch Taping Heads; ii
Section II – AccuGlide™ II STD 3 Inch Taping Heads Table of Contents (Continued) Page Maintenance ...................................................................................................................................... 20 - 22 Cleaning .....................................................
Page 6 - Description; 00a3 Adjustable Case Sealer with AccuGlide; Taping Heads is designed to apply a “C” clip; of Scotch
1 Description The 3M-Matic TM 800a3 Adjustable Case Sealer with AccuGlide TM II Taping Heads is designed to apply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The case sealer is manually adjustable to a wide r...
Page 7 - M sells its 3M-Matic
2 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALLOTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIEDWARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULARPURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE ...
Page 8 - Important Safeguards; Figure 1-2 – Electrical Warning Label
3 Important Safeguards The "Warning – Hazardous Voltage" label, shownin Figure 1-2, is attached to the cover of theelectrical box. The label warns service personnel tounplug the power supply before attempting anyservice work on the case sealer. Figure 1-2 – Electrical Warning Label Figure 1-...
Page 9 - Figure 1-7 – Operating Notice Label
4 Important Safeguards (Continued) The "Stop" and "Off/On" labels, are attached nextto the switches as shown in Figure 1-5. Theselabels remind operators and casual personnel of thefunction of these switches. The "Operating Notice" label, shown in Figure 1-7,is located on top ...
Page 10 - Figure 1-10 – Tape Threading Label; , to identify the knife location. Keep hands
5 Important Safeguards (Continued) The "Tape Threading Label", shown inFigure 1-10, is attached to the left side of both upperand lower taping heads. This label provides aconvenient tape threading diagram. More detailedtape loading and threading information is provided inthis manual in the s...
Page 11 - THIS PAGE IS BLANK
Page 12 - Specifications; Operating Conditions:; brand pressure-sensitive film box
7 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD 5. Tape Width: Minimum – 48 mm [2 inches]Maximum – 72 mm [3 inches] 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A These machines are equipped with an 2.4 m[8 foot] standard neoprene covered power cordand a ...
Page 13 - Box Weight and Size Capacities:
8 (Specifications continued on next page.) Specifications (Continued) 9. Box Weight and Size Capacities: Weight Maximum – up to 38.6 kg [85 pounds]Minimum – contents must support top flaps andweight must be sufficient to hold bottom flapsfully closed. Note: The case sealer is designed toaccommodate ...
Page 14 - Weight; Machine Dimensions
9 Specifications (Continued) * With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and "B" minimum dimension decreases by 90 mm [3-1/2 inches]. (See "Special Set-Up Procedure",page 27.) Weight – approximate 176.9 kg [390 pounds] c...
Page 16 - Installation and Set-Up; Receiving And Handling; Cut and remove cable ties on both upper and
11 Installation and Set-Up After the machine has been uncrated, examine thecase sealer for damage that might have occurredduring transit. If damage is evident, file a damageclaim immediately with the transportation companyand also your 3M Representative. Machine Set-Up The following instructions are...
Page 17 - Continue with the remainder of the Installation
12 Installation and Set-Up (Continued) CAUTION – Machine weighsapproximately 159 kg [350 pounds] uncrated. 16. Continue with the remainder of the Installation and Set-Up procedure through page 14. 12. Check for free action of both upper and lower taping heads. WARNING – Keep hands/fingersaway from t...
Page 18 - TAPE WIDTH
13 Installation and Set-Up (Continued) TAPE DRUM BRACKET (Lower Taping Head) Outboard tape roll mounting (Alternate Position) –Remove the tape drum bracket assembly, studspacer and fasteners from the taping head.Install and secure on the infeed end of the lowerframe, as shown in Figure 2-2B. TAPE WI...
Page 19 - INITIAL START-UP OF CASE SEALER
14 DRIVE BELT HEIGHT The drive belt assemblies can be raised 50 mm[2 inches] to provide better conveying of tallboxes. Refer to page 26, "Special Set-UpProcedures – Drive Belt Assembly Height", forset-up procedure. Note – Raising drive beltsincreases the minimum box height that canbe taped t...
Page 20 - Operation; Figure 3-1 – Case Sealer Components, Left Front View
15 Operation IMPORTANT – Before operating the case sealer read all the "Important Safeguards", pages 3-5 and"Warnings", on page 16 as well as all of the "Operation" instructions. Refer to Figure 3-1 to acquaint yourself with the various components of the case sealer and also ...
Page 21 - Turn electrical supply off when machine is not in use.; areas except as necessary to service the taping heads.; WARNINGS; Tape Loading/Threading; See Section; Emergency Stop Switch
16 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping heads or performing anyadjustments or maintenance on the machine. 2. Turn electrical supply off when machine is not in use. 3. Before turning drive belts on, be sure no tools or other objects are on the mac...
Page 22 - Figure 3-2 – Side Drive Belts
17 Operation (Continued) Box Size Set-Up 1. ADJUST DRIVE BELTS (Figure 3-2) Place a product filled box on infeed end ofmachine bed with top flaps folded as shown andmanually move box forward to contact lowertaping head applying roller. Turn drive belt adjustment crank to position bothside drive belt...
Page 23 - Figure 3-5 – Check Adjustment
18 Operation (Continued) Figure 3-5 – Check Adjustment Figure 3-4 – Top Flap Compression Rollers Note – If drive belts are allowed to slip on box,excessive belt wear will occur. Push electrical switch "On" to start drive belts. Move box forward under upper taping head untilit is taken away b...
Page 24 - Box Sealing; Reload and thread tape as necessary.; for
19 Box Sealing 1. Feed boxes to machine at minimum 455 mm[18 inch] intervals. 2. Turn electrical supply "Off" when machine is notin use. 3. Reload and thread tape as necessary. 4. Be sure machine is cleaned and lubricatedaccording to recommendations in "Maintenance"section of this ma...
Page 25 - Maintenance; Lubrication; Taping Head Lubrication – See Section; Figure 4-1 – Frame Lubrication Points
20 Maintenance The case sealer has been designed for long,trouble-free service. The machine will perform bestwhen it receives routine maintenance and cleaning.Machine components that fail or wear excessivelyshould be promptly repaired or replaced to preventdamage to other portions of the machine or ...
Page 26 - Drive Belts; Determine cause of overload and correct.
21 Maintenance (Continued) WARNING – Turn off electrical power and disconnect power cord from electrical supplybefore beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Drive Belts Note – 3M recommends the replacement ofdrive belts in pairs, especially...
Page 27 - Figure 4-3 – Box Drive Assembly, Infeed End
22 Maintenance (Continued) Figure 4-3 – Box Drive Assembly, Infeed End 6. Install the new belt around drive rollers andinsert new pin. Pin must not extend beyondedge of belt. 7. To set drive belt tension, turn adjustment screws(G) equally on both the upper and lower tensionassemblies. Turn the screw...
Page 28 - Adjustments; Drive Belt Tension
23 WARNING – Use care when working near tape cut-off knives on taping heads as knives areextremely sharp. If care is not taken, severe injury to personnel could result. Adjustments Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be ...
Page 30 - Figure 5-1 – Removing Taping Heads From Case Sealer; Special Set-Up Procedure; TAPING HEADS; Refer to Section
25 Figure 5-1 – Removing Taping Heads From Case Sealer Special Set-Up Procedure WARNING – Turn off electrical powerand disconnect power cord from electrical supply before beginning specialset-up procedure. If power cord is notdisconnected, severe injury to personnelcould result. Changing Tape Leg Le...
Page 31 - Drive Belt Assembly Height; DISASSEMBLE – Figure 5-2; Figure 5-2 – Drive Belt Assembly, Disassembly
26 Special Set-Up Procedure (Continued) Drive Belt Assembly Height The drive belt assemblies can be raised 48 mm[2 inches] to provide better conveying of tall boxes.This change increases the minimum box heightthat can be taped to 190 mm [7-1/4 inches]. DISASSEMBLE – Figure 5-2 1. It is first necessa...
Page 33 - Figure 5-4 – Upper Frame Removal
28 Special Set-Up Procedure (Continued) Figure 5-4 – Upper Frame Removal
Page 34 - Figure 5-6 – Chain Removal
29 Special Set-Up Procedure (Continued) 4. Remove M6 x 16 hex hd screw, special washerand drive belt width adjustment crank.Figure 5-5. 5. Remove side covers (2) from each side ofmachine bed. Figure 5-5. 6. Remove chain. If necessary, slip widthadjustment crank on shaft and rotate until chainmaster ...
Page 36 - Troubleshooting
31 Troubleshooting Guide Correction Check machine specifications.Boxes are narrower thanrecommended, causing slippageand premature belt wear. Replace drive belts Adjust the box height adjustmentwith the crank Readjust compression rollers Replace spring holder Reduce spring pressure Replace friction ...
Page 38 - Figure 7 – Electrical Diagram; Electrical Diagram
33 WARNING – Turn off electrical power supply and disconnect power cord from electrical supplybefore beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages. Severe injury or equipment damage could result. Figure 7 – Electrical Diagram Electrical Diagra...
Page 41 - Part Number
36 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8079-5505-5 Three Flap Folder Kit 78-8079-5560-0 Tape Application Sensor Kit 78-8095-4852-8 3 I...
Page 42 - Replacement Parts Illustrations and Parts List
37 Replacement Parts Illustrations and Parts List 800a3 Adjustable Case Sealer, Type 39600With AccuGlide™ II STD (2 Inch) Taping Heads 1. Refer to first illustration, 800a3 Assembly, for the Figure Number that identifies a specific portion of themachine. 2. Refer to the Figure or Figures to determin...
Page 44 - 00a3 Adjustable Case Sealer W/AccuGlideTM
39 800a3 Assembly 800a3 Adjustable Case Sealer W/AccuGlide™ II STD (3 Inch) Taping Heads
Page 45 - 00a3 Adjustable Case Sealer
Page 70 - 00a Safety and Information Labels
65 800a Safety and Information Labels A label kit, part number 78-8113-6744-6, is available as a stock item. It contains all the safety and informationlabels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 1 78-8070-1329-3 W...
