Page 2 - Replacement Parts and Service Information; M Packaging Systems Division; Replacement Parts and Additional Manuals; M/Tape Dispenser Parts; Technical Assistance:
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01St. Paul, MN 55144-1000 To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If techni...
Page 3 - Replacement Parts And Service Information; SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If any problems occur when operating this equipment, and youdesire a service call, or phone ...
Page 4 - Includes specific information regarding the AccuGlideTM; II; STD 2 Inch Taping Heads.; Table of Contents; Page; (Table of Content continued on next page); Instruction Manual
i This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Heads. Table of Contents Page Section I – 800...
Page 5 - ii; Yellow Section; Section; – AccuGlideTM; STD 2-Inch Taping Head
ii Table of Contents (Continued) Page Special Set-Up Procedure ................................................................................................................ 24 - 25 Changing Tape Leg Length ................................................................................. 24 Box He...
Page 6 - The intended use of the 3M-Matic; 00r Random Case Sealer with AccuGlide; Taping Heads is to apply a; “C” clip of Scotch; Intended Use
1 The intended use of the 3M-Matic TM 800r Random Case Sealer with AccuGlide TM II Taping Heads is to apply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The case sealer automatically adjusts to a wide range of...
Page 7 - M sells its 3M-MaticTM
2 (1) 800r Random Case Sealer, Type 29600(1) Tool and Parts List(1) Instruction and Parts Manual Scotch TM , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 800r Contents Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALLOTHER WAR...
Page 8 - Important Safeguards; Figure 1-3 – Hands Warning Label
3 Important Safeguards The "Warning - Hazardous Voltage" label, shownin Figure 1-2, is attached to the electrical enclosureon the lower right side of the machine frame. Thelabel warns service personnel to unplug the powersupply before attempting any service work on thecase sealer. Important ...
Page 9 - Figure 1-6 – Safety Instructions Label
4 Important Safeguards (Continued) The "Stop" label, shown in Figure 1-4, is located infront of the E-Stop switch and reminds operatorsand casual personnel of the function of this switch.In addition, an "On/Off" label is attached next to theOn/Off switch on the left machine guard at ...
Page 10 - Figure 1-8 – Raise/Latch Upper Assembly Label
5 Important Safeguards (Continued) The "Raise/Latch" label, shown in Figure 1-8, isattached to the upper, middle of the left machineguard. The label provides quick referenceinstructions for raising, latching and unlatching theupper assembly. Figure 1-8 – Raise/Latch Upper Assembly Label Figu...
Page 11 - to identify the knife location. Keep hands
6 Important Safeguards (Continued) The following two labels are located on the upperand lower taping heads. Replacement partnumbers for these labels are listed below eachlabel. The "Warning-Sharp Knife" label warns operatorsand service personnel of the extremely sharp knifeused to cut the ta...
Page 12 - Operating Conditions:; Use in dry, relatively clean environments at 4; brand pressure-sensitive film box; Tape Application Leg Length – Standard:; Specifications
7 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A (440 watts)Pneumatic – 6.5 bar gauge pressure [95 PSIG] 110 litre/min @ 21 ° C, 1.01 bar [3.75 SCFM] at 15 boxes per minute The machine is equipped with two 1/6 HPgearmotors and comes with a 2.4 meter [8 ft]long standard neoprene covered po...
Page 13 - Box Weight and Size Capacities:
8 Specifications (Continued) 9. Box Weight and Size Capacities: Weight Maximum – up to 38.6 kg [85 pounds]Minimum – contents must support top flaps andweight must be sufficient to hold bottom flapsfully closed. Box Size OUTER COLUMNS IN STANDARD POSITION MINIMUM Length – 205 mm [8.00 in] Width – 133...
Page 15 - Installation and Set-Up; Receiving And Handling; PACKAGING AND SEPARATE PARTS
10 Installation and Set-Up After the machine has been uncrated, examine thecase sealer for damage that might have occurredduring transit. If damage is evident, file a damageclaim immediately with the transportation companyand also your 3M Representative. Machine Set-Up Important – Read "Warnings...
Page 16 - BOX SIZE CAPACITY OF CASE SEALER
11 Installation and Set-Up (Continued) Figure 2-1 – Conveyor Bed Height Adjustment and Lower Tape Drum Bracket Position BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handlesbox sizes up to 533 mm [21.00 in] maximumheight. If larger capacity is needed, themachine can be adj...
Page 17 - ELECTRICAL CONNECTION AND CONTROLS; Figure 2-2 – Pneumatic Connection
12 Installation and Set-Up (Continued) ELECTRICAL CONNECTION AND CONTROLS The electrical control box, located on the lowerright side of the machine frame, contains thepre-set circuit breaker. The control box can belocated on the opposite side of the machineframe if desired. A standard three conducto...
Page 18 - Operation; Figure 3-1 – Case Sealer Components
13 Operation IMPORTANT – Before operating the case sealer, read the "Important Safeguards", pages 3-6 and"Warnings" on page 17 as well as all of the "Operation" instructions. Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the case...
Page 19 - Figure 3-2 – Controls, Valves and Switches
14 Operation (Continued) Figure 3-2 – Controls, Valves and Switches 2 Main Air "On/Off" Valve/Pressure Regulator/Filter – Figure 3-3This set of pneumatic components controls,regulates and filters plant air supply to the twoseparate control circuits of the case sealer. "On/Off" Valve ...
Page 21 - 3 Box Exit Cams; To raise and latch the upper frame:
16 Operation (Continued) Figure 3-6 – Latching Knob, Upper Taping Head Frame WARNING – Do not put handsbeneath upper taping head frame when upper frame lowers to its restposition. Severe personal injury couldresult. 12 Indicator, Air Pressure An "Optical" Warning Indicator for thecompressed ...
Page 22 - Turn electrical and air supply off when machine is not in use.; WARNINGS; Tape Loading/Threading; See Section
17 Operation (Continued) 1. Turn electrical and air supply off and disconnect before servicing taping heads orperforming any adjustments or maintenance on the machine. 2. Turn electrical and air supply off when machine is not in use. 3. Before turning drive belts on, be sure no tools or other object...
Page 23 - Figure 3-7 – Operation; Reload and thread tape as necessary.; Box Sealing
18 Operation (Continued) 1. Turn main air valve "On". 2. Push electrical switch "On" to start drive belts. 3. With access door closed, feed boxes to machineat minimum 460 mm [18 in] intervals. WARNING – Keep hands away fromdrive belts when feeding boxes to machine. Push boxes from th...
Page 24 - Maintenance; Taping Head Lubrication – See Section
19 Figure 4-1 – Frame Lubrication Points WARNING – Turn off electrical andair supplies and disconnect power cord from electrical supply beforebeginning maintenance. If electricalpower is not disconnected, severe injuryto personnel could result. Cleaning Note – Never attempt to remove dirt from tapin...
Page 25 - personnel could result.; Drive Belts; REPLACEMENT – SEE STEPS 1 THRU 17
20 WARNING – Turn off electrical and air supplies and disconnect power cord from electricalsupply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Maintenance (Continued) Drive Belts Note – 3M recommends the replacement ofdrive belts in pairs,...
Page 26 - Figure 4-3 – Box Drive Assembly, Infeed End; Install the new belt around drive rollers and
21 Maintenance (Continued) Figure 4-3 – Box Drive Assembly, Infeed End Figure 4-4 – Box Drive Belt Tension Adjustment, Top View 10. Loosen, but do not remove lock nuts (H) on both the upper and lower belt tensionassemblies. See Figure 4-3. 11. Turn belt adjustment screws (J) clockwise on both the up...
Page 27 - Circuit Breaker; Determine cause of overload and correct.
22 Maintenance (Continued) WARNING – Turn off electrical and air supplies and disconnect power cord from electricalsupply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Knife Replacement, Taping Head See Section II , "Maintenance – Knife...
Page 28 - Drive Belt Tension; TAPE WEB ALIGNMENT – Section; Adjustments; Taping Head Adjustments – Refer to Section
23 Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate topositively move the box through the machine and they should run fully on the surface of the pulleys at each end ofthe frame. The idler pulleys on the infeed end are ad...
Page 29 - Special Set-Up Procedure; Outer Column – Re-Positioning; TAPING HEADS; Figure 5-1 – Upper Taping Head Mounting
24 Special Set-Up Procedure WARNING – Turn air supply andelectrical power off and disconnect power cord from power supply beforebeginning special set-up procedure. Ifpower cord is not disconnected, severeinjury to personnel could result. Changing the Tape Leg Length(From 70 to 50 mm [2.75 to 2.00 in...
Page 31 - THIS PAGE IS BLANK
Page 32 - Troubleshooting; Troubleshooting Guide
27 Troubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting", pages 15 and 16 for taping head problems. Troubleshooting Guide Cause Narrow boxes Worn drive belts Top taping head does not applyenough pressure ...
Page 33 - Problem
28 Cause Lower air pressure Defective head raising valve Worn head raising valve actuator Clogged or damaged exhaustmufflers on the upper ends of thehead raising cylinders Defective head power valve Upper drive assembly forceadjust regulator set too light Defective top drive assemblyforce adjust reg...
Page 34 - 00r Case Sealer Operating Sequence
Page 35 - Electrical/Pneumatic Diagrams; Figure 6-1 – Electrical Diagram
30 Electrical/Pneumatic Diagrams WARNING – Electrical serviceprocedures must be performed by a qualified electrical technician. Turnoff and disconnect electrical andpneumatics before servicing unit. Highvoltage inside electrical enclosure cancause severe injury or death. Figure 6-1 – Electrical Diag...
Page 37 - Figure 6-2 – Pneumatic Diagram
32 Figure 6-2 – Pneumatic Diagram Electrical/Pneumatic Diagrams (Continued) WARNING – Turn off and disconnectair and electrical supplies before servicing pneumatic components. Highpressure air can cause severe injury.
Page 40 - Parts and Service Information; Roller – Applying
35 Parts and Service Information Spare Parts The following parts periodically require replacement due to normal wear. They should be ordered immediatelyand kept on hand to keep the case sealer in production. Qty. Section/Ref. No. Part Number Description 1 II /2880-15 78-8057-6179-4 Roller – Applying...
Page 41 - Part Number; Infeed/Exit Conveyor Attachment
36 Part Number Option/Accessory 78-8095-4862-7 Infeed/Exit Conveyor Attachment 78-8095-4854-4 2 Inch Tape Edge Fold Attachment (Upper Head) 78-8095-4855-1 2 Inch Tape Edge Fold Attachment (Lower Head) 78-8079-5560-0 Tape Application Sensor Kit 78-8069-3983-7 Caster Kit For additional information on ...
Page 42 - Replacement Parts – Illustrations and Parts Lists
37 Replacement Parts – Illustrations and Parts Lists 800r Random Case Sealer, Type 29600With AccuGlide™ II STD 2 Inch Taping Heads 1. Refer to first illustration, Frame Assemblies, for the figure number that identifies a specific portion of themachine. 2. Refer to the figure or figures to determine ...
Page 45 - 00r Random Case Sealer
Page 46 - Description
41 Figure 4891 (page 1 of 2) Ref. No. 3M Part No. Description 4891-1 78-8113-6827-9 Bed Assembly – Conveyor, W/English Language Label 4891-2 78-8094-6486-6 Leg Assembly – Inner 4891-3 78-8100-1246-4 Leg – Inner 4891-4 78-8060-8480-8 Pad – Foot 4891-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30 4891-6 26-...
Page 72 - 00r Safety and Information Labels
67 Ref. No. 3M Part No. Description Qty. 78-8113-6778-4 Label Kit (Includes items 1-18) 1 78-8098-8916-1 Label – Air Control 1 2 78-8070-1339-2 Label – 3M Logo 2 3 78-8070-1331-9 Label – Warning, Moving Belts 1 4 78-8068-3859-1 Label – Service and Spares 1 5 78-8070-1330-1 Label – Warning, Moving Be...
