3M 11000 - Manual

6. Unpacking 6.1 Uncrating ............................................................................................................................. 16 6.2 Packaging Materials Disposal ............................................................................................. 16 7. Installatio...

ABBREVIATIONS AND ACRONYMS iv LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing Ex. - for example Figure - exploded view fi gure no. (spare parts) Figu...

1-INTRODUCTION 1 The 3M-Matic TM a80f-if Infeed Conveyor is designed to automatically gate individual boxes from a fl ooded incoming line, and is speci fi cally for use with the 3M-Matic ™ a80f-if . The timer can be set before each run to adjust for different box lengths. 3M-Matic TM a80f-if Infeed ...

2 1.2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, setup and adjust- ments, technical and manufacturing speci fi cations, maintenance, troubleshooting, repair work and servi...

5 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: The machine is provided with a LATCHING EMERGENCY STOP BUTTON (Figure 3-1) ; when this button is pressed, it stops the machine...

6 3.3 Table of Warnings • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the Infeed Conveyor/Case Sealer. − Allow only properly trained and quali fi ed personnel to operate and s...

7 Figure 3-5 • To reduce the risk associated with pinch hazards: − Keep hands clear of the upper head support assembly as boxes are transported through the machine. − Keep hands, hair, loose clothing, and jewelry away from box compression rollers. − Always feed boxes into the machine by pushing only...

10 3-SAFETY (continued) 2011 June Refer to Figure 3-7 below to acquaint yourself with the various components and controls of the Infeed Conveyor. Figure 3-7—a80f-if Infeed Conveyor Components a80f-if-NA 3.12 Component Locations AdjustableSide Guides Box ReleaseTimer Control Box Stop Gate Conveyor Be...

11 78-8137-1330-8 Label -Service andSpares Leg Label 3M Logo(not shown) 78-8068-3859-1 78-8060-8481-6 78-8070-1339-2 78-8070-1329-3 3-SAFETY (continued) 2011 June a80f-if-NA 3.13 Warnings and Replacements Labels Figure 3-8 - Replacement Labels / 3M Part Numbers

13 4-SPECIFICATIONS 2011 June a80f-if-NA 4.1 Power Requirements 115V, 60 Hz, 2.8 Amp 5.2 bar gauge pressure [75 PSIG], 28 litre/min @ 21°C, 1.01 bar [1.0 SCFM] at random cycle rate. 4.2 Operating Rate: Belt speed is 0.37m/s [72 F.P.M.] IMPORTANT SAFEGUARD 4.3 Operating Conditions Use in dry, relativ...

14 4-SPECIFICATIONS (continued) 2011 June a80f-if-NA 6. Machine Dimensions A H1 H2 L C W Minimum mm 120 610 108 952.5 118 758[Inches] [4.72] [24.00] [4.25] [37.50] [4.63] [29.84] Maximum mm --- 890 --- 1149.4 562 631 [Inches] --- [35.00] --- [45.25] [22.13] [24.84] * Casters are optional Weight – Ap...

15 5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air.- Optional sea freight package is available. Packaging Overa...

21 2011 June a80f-if-NA 7-INSTALLATION AND OPERATION (continued) 2. The operator moves the side guides in against the box to center it on the conveyor rollers and tightens the four hand knobs to secure the side guides. See Figure 7-8. Box must be aligned with guides to match a80f-if side drive belts...

26 2011 June a80f-if-NA 11-TECHNICAL DIAGRAMS (continued) 11.1 Pneumatic Diagrams A80F-IF Pneumatic Scheme Air C ylinder Air C ylinder 13 2 Timer C am V alv e 13 2 1 3 5 4 Shuttle V alv e Co nt ro l Fl ow Co nt ro l Fl ow 2 Air Cylinder ShuttleValve Air Cylinder Air Cylinder Cam Valve 2 2 2 3 3 3 1 ...

31 a80f-if Infeed Conveyor Fig.15414 Fig.15418 A/B PNEUMATIC PARTS Fig.15417 A/B Fig.15416 Fig.15417 A/B Fig.15415 A/B Figure 15416 Figure 15417 Figure 15417 Figure 15415 Figure 15414 Frame Assemblies 2011 June a80f-if-NA

33 a80f-if Figure 15414 Ref. No. 3M Part No. Description 15414 - 1 26-1003-7963-0 Screw - Soc. Hd. M8X16 15414 - 2 78-8017-9318-9 Washer - Plain-Metric 8mm 15414 - 3 78-8129-6100-7 Bracket 15414 - 4 78-8137-0635-1 Clamp - Leg 15414 - 5 78-8137-0619-5 Leg 15414 - 6 78-8137-0641-9 Pad - Foot 15414 - 7...

35 a80f-if Figure 15415 / 1 Ref. No. 3M Part No. Description 15415 - 1 83-0002-7336-3 Screw- Hex Hd M4X14 Zinc. Pl 15415 - 2 78-8005-5740-3 Washer Plain-Metric 4mm Nick. 15415 - 3 78-8059-5584-2 Hub Assy w/Bearing 6001-2RS 15415 - 4 78-8010-7416-8 Nut-Metric, Hex, Steel M4 15415 - 5 78-8059-5585-9 S...

39 a80f-if Figure 15416 Ref. No. 3M Part No. Description 15416 - 1 78-8059-5582-6 Collar 15416 - 2 78-8055-0789-0 Screw Set M6X6 15416 - 3 78-8059-5580-0 Bracket - Lever 15416 - 4 78-8010-7209-7 Screw, Soc. Hd. M6X12 15416 - 5 78-8059-5559-4 Shaft Lever Assy 15416 - 6 78-8137-6023-4 Indexing Unit Gu...

42 A80F-IF Ottobre 2010 Fig. 15417/B 35 49 50 35 35 39 40 41 42 43 33 38 37 35 45 47 48 38 46 44 39 35 34 36 35 a80f-if Adjustable Case Sealer 2011 June a80f-if-NA 48 35 39 38 47 35 46 38 39 44 35 45 50 49 35 35 36 35 37 40 33 41 43 42 Figure 15417 / 2

43 2011 June a80f-if-NA a80f-if Figure 15417 Ref. No. 3M Part No. Description 15417 - 46 78-8059-5606-3 Support - Valve 15417 - 47 78-8054-8758-0 Spacer- Valve Holder 15417 - 48 78-8059-5607-1 Plate - Threaded 15417 - 49 26-1003-7960-6 Screw, Soc. Hd M6X30 15417 - 50 78-8059-5603-0 Cam 15417 - 51 78...